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Remove/Install Front Door Side Window - AR67.30-P-0008FR

Model 257, 290 

MODIFICATION NOTES

24.04.2018 Remove/install cover of mirror triangle, added. Operation steps 1 and 24  
G16555864Courtesy of MERCEDES-BENZ USA
G16555865Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Remove cover of mirror triangle in front area of outer sealing rail (3). SPECIAL TOOL Long wedge Fig 1
2 Remove outer sealing rail (3).    
3 Remove front door trim. IMPORTANT Do not disconnect electrical connectors at front door control unit. AR72.10-P-6575FR
4 Remove grommets (5).    
5 Raise side window (1) to topmost position so that screws (6, 7) can be accessed through access openings.    
6 Switch off ignition and store transmitter key outside of transmission range (min. 2 m).    
7 Disconnect electrical connectors at front door control unit and move door trim out of working area.    
8 Affix tape (4), as shown, so that flush with inner sealing rail (2) on side window (1).    
9 Release inner sealing rail (2) up to mirror triangle. NOTES
Carefully lift inner sealing rail (2) out of fold of inner door panel.
Otherwise the inner sealing rail (2) can be damaged.
 
    SPECIAL TOOL Long wedge Fig 1
10 Unscrew screw/bolt (6).    
11 Release screw (7). IMPORTANT Release screw (7) until side window (1) can be removed from front door.  
12 Remove side window (1) from front door.    
13 Unclip bracket (8) at side window (1) and remove. When replacing side window (1).  
INSTALLING Install     
14 Attach bracket (8) to side window (1). When replacing side window (1).  
15 Insert side window (1) into window channel.    
16 Screw in screws (6, 7) up to end stop.    
17 Wet rubber seal of inner sealing rail (2) with lubricant. Lubricant, rubber assembly 1 L *BR00.45-Z-1010-06A 
18 Install inner sealing rail (2).    
19 Slide side window (1) forwards until tape (4) is, as shown, flush with inner sealing rail (2).    
20 Adjust side window (1).   AR67.30-P-0100FR 
21 Remove tape (4).    
22 Install grommets (5).    
23 Install outer sealing rail (3).    
24 Install cover of mirror triangle.    
25 Lower side window (1).    
26 Install front door trim.   AR72.10-P-6575FR
Fig 1: Identifying Long Wedge (115 589 03 59 00)
G16163193Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67