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Adjust Front Passenger Door - AR72.10-P-0552FR

Model 257, 290 

G16549434Courtesy of MERCEDES-BENZ USA

Shown on model 257.### 1# 

G16549435Courtesy of MERCEDES-BENZ USA

Shown on model 257.### 1# 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
INSPECT Check     
1 Check gap dimensions at front passenger door (1). NOTES
Always perform adjustment work on uneven gap dimensions on upper and lower hinge leaves.
Otherwise tension and damage can occur.
Model 290
B-pillar cover to front window
*BE60.00-P-1016-01KA 
    Model 290
Front door to rear door
*BE60.00-P-1010-01KA 
    Model 290
Front door to fender
*BE60.00-P-1009-01KA 
    Model 257.3
Front door to fender
*BE60.00-P-1008-01IA 
    Model 257.3
Front door to rear door
*BE60.00-P-1009-01IA 
    Model 257.3
B-pillar cover to front window
*BE60.00-P-1015-01IA 
    SPECIAL TOOL Feeler gauge Fig 1
REMOVING Remove     
2 Switch off ignition and store transmitter key outside of transmission range (min. 2 m).    
3 Remove screws (14) and remove lock striker (13).    
4 Remove glove compartment.   AR68.10-P-1402FR
5 Unclip front passenger side A-pillar fuse box (F1/3) from A-pillar (8) (arrows) and place to one side. IMPORTANT Do not disconnect electric lines of front passenger side A-pillar fuse box (F1/3).  
6 Remove upper insulation insert (9). IMPORTANT The upper A-pillar insulation insert (9) is inserted into the A-pillar (8) before the nuts (5).  
  Adjust     
7 Release nuts (4, 5) at A-pillar (8) in succession, adjust front passenger door (1) and re-tighten respective nut (4, 5). NOTES
Do not loosen nuts (4, 5) simultaneously.
If the front passenger door (1) comes into contact with other components, the paint can be damaged.
NOTES
Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.
IMPORTANT A socket wrench extension with a length of ≥ 250 mm (a) and a flexible-head socket wrench are additionally required to release and tighten the nuts (5).
Model 290
B-pillar cover to front window
*BE60.00-P-1016-01KA 
    Model 290
Front door to rear door
*BE60.00-P-1010-01KA 
    Model 290
Front door to fender
*BE60.00-P-1009-01KA 
    TORQUE SPECIFICATION Nut, hinge to A-pillar *BA72.10-P-1002-01W 
    Model 257.3 Front door to fender *BE60.00-P-1008-01IA 
    Model 257.3
Front door to rear door
*BE60.00-P-1009-01IA 
    Model 257.3
B-pillar cover to front window
*BE60.00-P-1015-01IA 
    SPECIAL TOOL Feeler gauge Fig 1
8 Release screws (11, 12) at front passenger door (1) in succession adjust transition to front fender and re-tighten respective screw (11, 12).
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths
NOTES
Do not loosen bolts (11, 12) simultaneously.
If the front passenger door (1) comes into contact with other components, the paint can be damaged.
NOTES
Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.
IMPORTANT Front fender contour must be flush with front passenger door (1) contour or may protrude by max. 1 mm.
IMPORTANT To tighten bolts (11, 12) use torque wrench (15) in combination with bent bit holder (16).
AH00.00-P-0015-01CW
    TORQUE SPECIFICATION Screw/bolt, hinge to front door *BA72.10-P-1001-01W 
9 Position lock striker (13) on B-pillar and screw in screws (14) up to end stop. IMPORTANT It must still be possible to adjust lock striker (13).  
10 Align lock striker (13) by carefully closing from passenger door (1). IMPORTANT Front passenger door (1) contour must be flush with side wall contour or may protrude by max. 1 mm.  
11 Tighten screws (14) of lock striker (13) at B-pillar. TORQUE SPECIFICATION Bolt, lock striker to B-pillar *BA72.10-P-1004-01W 
INSTALLING Install     
12 Repair paint damage at screw heads of respective screws.    
13 Protect front passenger door (1) and A-pillar (8) in area of both hinges (2, 3) against corrosion. Wax for engine compartment (400 ml spray can) *BR00.45-Z-1018-05A 
14 Install upper insulation insert (9).    
15 Clip front passenger side A-pillar fuse box (F1/3) into A-pillar (8).    
16 Install glove compartment.   AR68.10-P-1402FR
INSPECT Check     
17 Check adjustment of front side window, adjust if necessary.   AR67.30-P-0100FR
18 Calibrate 360° camera in outside mirror of front passenger door using vehicle diagnosis system. Model 257, 290
with code 501 (360° camera)
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
GAP DIMENSIONS

Number Designation Model 257.3
BE60.00-P-1008-01IA Front door to fender Dimension "F" mm 4 (±0, 5)
For picture, see AR60.00-P-0700-01FR
GAP DIMENSIONS

Number Designation Model 257.3
BE60.00-P-1009-01IA Front door to rear door Dimension "G" mm 4 (±0, 5)
For picture, see AR60.00-P-0700-01FR
GAP DIMENSIONS

Number Designation Model 290
BE60.00-P-1009-01KA Front door to fender Dimension "F" mm 4 (±0, 5)
- -
GAP DIMENSIONS

Number Designation Model 290
BE60.00-P-1010-01KA Front door to rear door Dimension "G" mm 4 (±0, 5)
- -
GAP DIMENSIONS

Number Designation Model 257.3
BE60.00-P-1015-01IA B-pillar cover to front window Dimension "M" mm 10 (-0, 5/+1)
For picture, see AR60.00-P-0700-01FR
GAP DIMENSIONS

Number Designation Model 290
BE60.00-P-1016-01KA B-pillar cover to front window Dimension "M" mm 10 (-0, 5/+1)
- -
FRONT DOOR

Number Designation Model 257 Model 290
BA72.10-P-1001-01W Screw/bolt, hinge to front door Nm 34 34
FRONT DOOR

Number Designation Model 257 Model 290
BA72.10-P-1002-01W Nut, hinge to A-pillar Nm 34 34
FRONT DOOR

Number Designation Model 257 Model 290
BA72.10-P-1004-01W Bolt, lock striker to B-pillar Nm 25 25
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G16555374Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1018-05A Wax for engine compartment (400 ml spray can) A 000 986 33 70 10