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Home >> Mercedes Benz >> 2021 >> GT 43 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Side Wall - 290 Chassis >> Side Wall Body Repair >> B-Pillar Complete Replacement - Ar63.20-P-1350FRX

B-Pillar Complete Replacement - Ar63.20-P-1350FRX

Model 290 

Fig 1: B Pillar And Adjacent Panel Components Locations (Model 290)
G16555258Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle on model 290 except code 414 (Sliding sunroof) 

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  General information on body repair   AH60.00-P-0001-01KOA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
  Notes on foam-protected insulation in body   AH60.00-P-0041-01A
  General information on repair of vehicles with ultra-strength steels.   AH60.00-P-0024-01N
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blanket.    
3 Set up straightening bench with straightening bench support members and straightening set.    
REFER TO SPECIAL TOOLS 000 588 50 23 00 Body straightening system   WS60.00-P-0439K
4 Place vehicle on straightening bench and fasten.    
5 Remove B-pillar paneling (1) and B-pillar reinforcement (2).   AR63.20-P-1350-05FRX 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install     
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
Notice  Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
  General information on riveting   AH60.00-P-0003-01N
6 Prepare B-pillar paneling (1), B-pillar reinforcement (2), longitudinal member paneling (3), and the inner roof frame (4).   AR63.20-P-1350-07FRX 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
7.1 Install B-pillar paneling (1), B-pillar reinforcement (2), longitudinal member paneling (3), and the inner roof frame (4). Model 290
except code 397 (Carbon roof)
except code 416 (Panoramic sunroof)
AR63.20-P-1350-06FRX 
REFER TO SPECIAL TOOLS 000 588 50 23 00 Body straightening system   WS60.00-P-0439K
    1K-zinc dust paint *BR00.45-Z-1056-07A 
    Seam seal 300 ml in black or white *BR00.45-Z-1003-01A 
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
    Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) *BR00.45-Z-1012-13A 
    Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) *BR00.45-Z-1016-13A 
    Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) *BR00.45-Z-1035-13A 
    Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) *BR00.45-Z-1044-13A 
    Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) *BR00.45-Z-1055-13A 
    SPECIAL TOOL Side portal frame Fig 2
    If a basic body filler is used as an alternative to the restoration of surfaces with body solder,
↓
apply basic body filler.
AR60.00-P-0031-01LWG
    Basic body filler *BR00.45-Z-1057-07A 
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
7.2 Install B-pillar paneling (1), B-pillar reinforcement (2), longitudinal member paneling (3), and the inner roof frame (4). Model 290
with code 397 (Carbon roof)
Model 290
with code 416 (Panoramic sunroof)
AR63.20-P-1350-06FRY 
REFER TO SPECIAL TOOLS 000 588 50 23 00 Body straightening system   WS60.00-P-0439K
    1K-zinc dust paint *BR00.45-Z-1056-07A 
    Seam seal 300 ml in black or white *BR00.45-Z-1003-01A 
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
    Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) *BR00.45-Z-1035-13A 
    SPECIAL TOOL Side portal frame Fig 2
    If a basic body filler is used as an alternative to the restoration of surfaces with body solder,
↓
apply basic body filler.
AR60.00-P-0031-01LWG
    Basic body filler *BR00.45-Z-1057-07A 
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
8 Release vehicle from straightening bench, lift and remove straightening bench.    
9 Clean weld joints and sheet metal flange.    
10 Remove spark protection blankets.    
11 Clean repair area.    
12 Prime repair areas using a primer filler    
Notice  Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting IMPORTANT Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal. AH98.00-P-0003-01A
13 Seal seam after repair.   AR97.10-P-4000FRX
14 Paint repair areas and adjacent surfaces    
Notice  Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting IMPORTANT Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal. AH98.00-P-0003-01A
15 Supplement cavity preservation.   AR97.20-P-1500FRX
16 Reinstall detachable parts in area of repair point.    
Fig 2: Side Portal Frame (210 589 17 23 00)
G16555259Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Seam seal 300 ml in black or white A 005 989 63 20
BR00.45-Z-1012-13A Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) A 004 990 16 97
BR00.45-Z-1016-13A Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) A 004 990 17 97
BR00.45-Z-1035-13A Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) A 000 991 76 32
BR00.45-Z-1044-13A Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) A 000 991 83 32
BR00.45-Z-1055-13A Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) A 000 991 86 32
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
BR00.45-Z-1057-07A Basic body filler A 012 989 29 71
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71