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Remove/Install Rear Door - AR72.12-P-0600FR

Model 257, 290 

Shown on model 257 

G16555983Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Open front door (2).    
2 Fully open side window of rear door (1).    
3 Switch off ignition and store transmitter key outside of transmission range (min. 2 m).    
4 Disconnect rear door electrical connector (X35/3, X35/4).    
5 Remove cover of grub screw (5).    
6 Unscrew grub screws (5, 6) of hinges (3, 4) by 3 turns. INSTALLATION IMPORTANT Repair paint damage in area of grub screws (5, 6).  
    TORQUE SPECIFICATION Grub screw for hinge separation *BA72.12-P-1003-01R 
7 Remove rear door (1) from lower hinge leaves and set down on a suitable base. NOTES
Carefully handle rear door (1).
Otherwise paint damage can occur.
 
    IMPORTANT Helper required.  
    INSTALLATION IMPORTANT The exterior contour of the hinge bolt (4.1) should be flush with the inside contour of the bolt mount (4.2).  
8 Install in the reverse order.    
INSPECT Check     
9 Check gap dimensions of rear door (1), adjust if necessary.   AR72.12-P-0650FR 
10 Normalize window lifter.    
11 Check side window adjustment, adjust if necessary.   AR67.30-P-0016FR
REAR DOOR

Number Designation Model 257 Model 290
BA72.12-P-1003-01R Grub screw for hinge separation Nm 20 20