Remove/Install Windshield - AR67.10-P-1000LW

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Model 205, 253, 293

MODIFICATION NOTES

07.06.2021

Method adapted.

Operation steps 14 to 18

Fig 1: Windshield Components Location - Model 205

Courtesy of MERCEDES-BENZ USA

Shown on model 205.0

Courtesy of MERCEDES-BENZ USA

Shown on model 205.0

Courtesy of MERCEDES-BENZ USA

Shown on model 205.0

	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).	AS82.30-Z-0001-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notes on removal/installation of windows			AH67.10-P-1000-02RT
Notes on removal/installation of windshield			AH67.10-P-1000-01P
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Prepare 1-component adhesive.		AR67.10-P-1000-12SX
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 2
2	Remove left and right wiper arm.		AR82.30-P-6100LW
3	Remove covers (3).
4.1	Unclip left and right drip rail (2) from front to rear and remove.	Model 205
4.2	Remove left and right drip rail (2).	Model 253, 293	AR88.80-P-4000LW
5	Remove left and right A-pillar trim.		AR68.30-P-4050LW
6	Remove rain and light sensor with additional functions (B38/2).	Model 205 with code 345 (rain sensor) Model 253, 293	AR82.30-P-7800LF
7.1	Remove wind deflector.	Model 205.4 with code 288 (Draft stop for convertible)	AR77.20-P-2500LWR
7.2	Remove trim element at front roof frame.	Model 205.4 except code 288 (Draft stop for convertible)	AR88.85-P-0001LWR
8	Remove multifunction camera.	Model 205, 253 with code 238 (Active lane keeping Assist) Model 205, 253 with code 266 (DISTRONIC PLUS with Cross Traffic Assist (DTR+Q)) Model 205, 253 with code 268 (Brake Assist System Plus) Model 205, 253 with code 269 (Brake Assist PLUS with Cross-Traffic Assist (BAS+Q) Model 205, 253 with code 271 (Autonomous brake intervention/pedestrian protection) Model 205, 253 with code 300 (PRE-SAFE® Brake) Model 205, 253 with code 476 (Lane keeping assist) Model 205, 253 with code 513 (Speed Limit Assist) Model 205, 253 with code 608 (Automatic high beam control (IHC)) Model 205, 253 with code 628 (INTELLIGENT HEADLAMP CONTROL PLUS (IHC+))	AR54.21-P-3000LF
		Model 293	AR54.21-P-3000EQ
9	Remove augmented reality camera.	Model 253 (except 253.992/993) as of model year 2020 with code 21U (Video recording function (Dashcam)) Model 253 (except 253.992/993) as of model year 2020 with code U19 (Augmented reality video) Model 293 with code 21U (Video recording function (Dashcam)) Model 293 with code U19 (Augmented reality video)	AR54.30-P-0004LWX
10	Cover vehicle interior in the repair area.
11	Mask off areas around windshield (1) with suitable tape.
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
12	Cut out windshield (1) using windshield removal tool and remove.	Helper required for removal of windshield (1).	AR67.10-P-1000-11SX
	Install
13	Prepare body flange for installation of window.		AR67.10-P-1501-01P
General notes about painting the body flange in the glazing area			AH98.00-P-9408-06A
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Primer stick	*BR00.45-Z-1012-07A
14	Prepare new windshield (1) for installation.	Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.	AR67.10-P-1000-03P
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
15	Align new windshield (1) in body opening.		AR67.10-P-1000-04G
		Aid of helper required. Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01H
		Feeler gauge	Fig 3
16	Detach protective foil from the rubber window spacers.
17	Apply adhesive material.	Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Install windshield (1) within 5 min after apply adhesive. Otherwise the adhesive force of the glue starts to decrease. Apply adhesive bead uniformly at a height of approx. 13 mm.	AR67.10-P-1000-08P
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 2
18	Install new windshield (1).	Do not move vehicle until after adhesive has dried. Observe the drying time specified by the adhesive manufacturer. To ensure sufficient strength of the adhesive. The hood must be closed. Aid of helper required. The curing time of the adhesive is approx. 2h measured from the time the windshield (1) is installed.	AR67.10-P-1503-01P
	Clean
19	Remove tape and cover material from vehicle.
20	Clean repair area.
21	Install augmented reality camera.	Model 253 (except 253.992/993) as of model year 2020 with code 21U (Video recording function (Dashcam)) Model 253 (except 253.992/993) as of model year 2020 with code U19 (Augmented reality video) Model 293 with code 21U (Video recording function (Dashcam)) Model 293 with code U19 (Augmented reality video)	AR54.30-P-0004LWX
22	Install multifunction camera.	Model 205, 253 with code 238 (Active lane keeping Assist) Model 205, 253 with code 266 (DISTRONIC PLUS with Cross Traffic Assist (DTR+Q)) Model 205, 253 with code 268 (Brake Assist System Plus) Model 205, 253 with code 269 (Brake Assist PLUS with Cross-Traffic Assist (BAS+Q) Model 205, 253 with code 271 (Autonomous brake intervention/pedestrian protection) Model 205, 253 with code 300 (PRE-SAFE® Brake) Model 205, 253 with code 476 (Lane keeping assist) Model 205, 253 with code 513 (Speed Limit Assist) Model 205, 253 with code 608 (Automatic high beam control (IHC)) Model 205, 253 with code 628 (INTELLIGENT HEADLAMP CONTROL PLUS (IHC+))	AR54.21-P-3000LF
		Model 293	AR54.21-P-3000EQ
23.1	Install wind deflector.	Model 205.4 with code 288 (Draft stop for convertible)	AR77.20-P-2500LWR
23.2	Install trim element at front roof frame.	Model 205.4 except code 288 (Draft stop for convertible)	AR88.85-P-0001LWR
24	Install rain and light sensor with additional functions (B38/2).	Model 205 with code 345 (rain sensor) Model 253, 293	AR82.30-P-7800LF
25	Install left and right A-pillar trim.		AR68.30-P-4050LW
26.1	Clip in left and right drip rail (2) from front to rear.	Model 205
26.2	Install left and right drip rail (2).	Model 253, 293	AR88.80-P-4000LW
27	Install covers (3).
28	Install left and right wiper arms.		AR82.30-P-6100LW
	Check
29	Check head-up display.	Model 205, 253 with code 463 (Head-up display)	AR54.30-P-6401LW
		Model 293 with code 463 (Head-up display)	AR54.30-P-6401EQ