Inner C-Pillar Side Wall Complete Replacement - Ar63.10-P-0700MFA
Model 177.0/1/9
Model 247.0/6/7
MODIFICATION NOTES
| 19.03.2019 | Description for model 177.0 adapted, without removal of roof paneling. |
Shown on model 177.0
Shown on model 177.1
Shown on model 247.0
Fig 1: Inner C-Pillar, Inner Quarter Panel And Adjacent Components Locations (Model 247.0/6/7) (Shown On Model 247.0)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear fender. | AR63.50-P-1400MFA | |
| 4 | Remove paneling of the roof frame. | Model 247.0/6/7 | AR65.10-P-1020MFA |
| 5.1 | Remove the inner C-pillar side wall (1). | Model 177.1/9, 247.0/6/7 Model 177.1/9 |
AR63.10-P-0700-01MFV |
| Model 247.0/6/7 | AR63.10-P-0700-01MFB | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 5.2 | Remove reinforcement (2) and inner C-pillar side wall (1). | Model 177.0 | AR63.10-P-0700-01MFA |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 6.1 | Prepare the inner C-pillar side wall (1). | Model 177.1/9, 247.0/6/7 Model 177.1/9 |
AR63.10-P-0700-02MFV |
| Model 247.0/6/7 | AR63.10-P-0700-02MFB | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 6.2 | Prepare inner C-pillar side wall (1) and reinforcement (2). | Model 177.0 | AR63.10-P-0700-02MFA |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 7.1 | Install the inner C-pillar side wall (1). | Model 177.1/9, 247.0/6/7 Model 177.1/9 |
AR63.10-P-0700-03MFV |
| Model 247.0/6/7 | AR63.10-P-0700-03MFB | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 7.2 | Install inner C-pillar side wall (1) and reinforcement (2). | Model 177.0 | AR63.10-P-0700-03MFA |
| Liftgate/trunk lid to side wall | *BE60.00-P-1015-01JA | ||
| Rear door to side wall | *BE60.00-P-1011-01JA | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Fig 2 | |||
| 8 | Clean weld joints and sheet metal flange. | ||
| 9 | Install the paneling of the roof frame. | Model 247.0/6/7 | AR65.10-P-1020MFA |
| 10 | Install rear fender. | AR63.50-P-1400MFA | |
| 11 | Remove spark protection blankets. | ||
| 12 | Reinstall detachable parts in area of repair point. |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.0 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01JA | Rear door to side wall | Dimension "K" | mm | 3 (+0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.0 | ||
|---|---|---|---|---|
| BE60.00-P-1015-01JA | Liftgate/trunk lid to side wall | Dimension "O" | mm | 4, 5 (± 1) |
| For picture, see | AR60.00-P-0700-01MFA | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |