Remove/Check/Install Rear Axle Brake Pads - AR42.10-P-1710MFA
Model 118, 177, 243, 247
MODIFICATION NOTES
| 20.10.202 | Document completely revised. |
Shown on model 177.0
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on repairs to brake system | AH42.00-P-0003-01A | |
| Notice | Brake fluid notes | AH42.50-P-0001-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on handling, transport and storage of composite brake disks | AH42.10-P-9406-12LF | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove | |||
| 1 | Move brakepads (1) of rear axle into assembly position. | AR42.10-P-1710-02MFA | |
| 2 | Switch off ignition and store transmitter key outside of transmitter range (min. 2 m). | ||
| 3 | Remove cover above brake fluid expansion reservoir. | ||
| 4 | Clean area around cap on brake fluid expansion reservoir. | Assembly cleaner | *BR00.45-Z-1028-04A |
| 5 | Unscrew cap on brake fluid expansion reservoir and extract some brake fluid. | ||
| 6 | Remove rear wheel and tire assemblies. | AR40.10-P-1102MFA | |
| 7 | Unclip electric line (7) from holder (6). | ||
| 8 | Remove bolts (2) | ||
| 9 | Remove brake caliper (3) from brake caliper support (4) and fasten brake caliper (3) to vehicle in unstressed condition to relieve brake hose (5) and electric line (7). | Otherwise the brake hose (5) and electric line (7) will be damaged. |
|
| 10 | Remove brakepads (1) from brake caliper support (4). | ||
| 11 | Remove spring steel sheets (8) from brake caliper support (4). | ||
| Check | |||
| 12 | Check brakepads (1) for wear and condition. | ||
| Model 243 | AP42.10-P-4252K | ||
| Model 247 | AP42.10-P-4252MFB | ||
| Model 177 | AP42.10-P-4252MFA | ||
| Model 118 If there is a problem, ↓ Replace brake linings (1) in sets. |
AP42.10-P-4252CLA | ||
| 13 | Check brake disks for wear and condition. | ||
| Model 243 | AP42.10-P-4256C | ||
| Model 118, 177, 247 Mercedes-Benz. If there is a problem, ↓ Replace brake disks in sets. |
AP42.10-P-4256EW | ||
| AR42.10-P-0220MFA | |||
| 14 | Check brake caliper (3) with detachable parts for damage. | If there is a problem, Replace corresponding components. |
|
| AR42.10-P-0080MFA | |||
| 15 | Check brake caliper support (4) and sliding bolts for damage and ease of movement. | If there is a problem, Replace corresponding components. |
|
| AR42.10-P-0080MFA | |||
| Clean | |||
| 16 | Clean contact surfaces of brakepads (1) on brake caliper (3) and on brake caliper support (4). | Otherwise, the dust boot (13), the brake caliper (3) or the brake caliper support (4) may be damaged. |
|
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| Install | |||
| 17 | Press back brake piston using pusher tool (01). | If brake caliper (3) is reused. | |
↓ Replace brake caliper (3). |
Fig 2 | ||
| AR42.10-P-0080MFA | |||
| 18 | Push spring steel sheets (8) centrally onto upper and lower surfaces into slot of brake caliper support (4) (arrows A). | If the spring steel sheets (8) are damaged. ↓ Replace spring steel sheets (8) in sets. |
|
| 19 | Fit springs (F) onto brake linings (1). | If springs (F) are damaged: ↓ Replace springs (F) in sets. |
|
| 20 | Install brakepads (1). | ||
| 21 | Install brake caliper (3). | ||
| 22 | Tighten screws (2). | *BA42.10-P-1002-12X | |
| 23 | Clip electric line (7) into holder (6). | ||
| 24 | Mount rear wheel and tire assemblies. | AR40.10-P-1102MFA | |
| Concluding tasks | |||
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 25 | Operate brake pedal several times until the brakepads (1) make contact with the brake disks. | ||
| 26 | Check fluid level in brake fluid expansion reservoir and correct if necessary. | ||
| Model 243 | AP42.10-P-4210I | ||
| Model 118, 177, 247 | AP42.10-P-4210D | ||
| 27 | Install cover above brake fluid expansion reservoir. | ||
| Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand | Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY OFF switch to shut down test stand. | AS42.00-Z-0001-01A | |
| 28 | Perform brake test on test stand. | ||
| Model 243 | AP42.00-P-4290EQ | ||
| Model 118, 177, 247 | AP42.00-P-4290BA |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 118 with code U54 (Compound-link axle) | Model 118 with code U55 (Multi-link axle) | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-12X | Bolt, guide pin to brake caliper | M8 | Nm | 30 | 30 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 177 with code U54 (Compound-link axle) | Model 177 with code U55 (Multi-link axle) | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-12X | Bolt, guide pin to brake caliper | M8 | Nm | 30 | 30 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 243 | Model 247 with code U54 (Compound-link axle) | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-12X | Bolt, guide pin to brake caliper | M8 | Nm | 30 | 30 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 247 with code U55 (Multi-link axle) | ||
|---|---|---|---|---|
| BA42.10-P-1002-12X | Bolt, guide pin to brake caliper | M8 | Nm | 30 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |