Remove/Install Radial Shaft Sealing Ring On Drive Pinion - AR33.30-P-0550XGA
Model 463 with engine 176
as of model year 2019
Model 463 with engine 177
as of model year 2019
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove | |||
| 1 | Put transmission into neutral position. | ||
| 2 | Release parking brake. | ||
| 3 | Remove the wheel and tire assemblies from the front axle. | AR40.10-P-1102XG | |
| 4 | Remove lower center engine compartment lining. | AR61.20-P-1105XG | |
| 5 | Drain oil from front axle differential (1). | AR33.25-P-0300-01XGA | |
| 6 | Remove propeller shaft of front axle differential (2). | AR41.10-P-0070XGA | |
| 7 | Turn joint flange (4) by hand and check end play of bearing. | Otherwise the bearing and the gear set in the front axle differential (1) will be damaged. If there is end play or wear debris (shavings) in the drained oil: ↓ replace front axle differential (1). |
AR33.30-P-0525XGA |
| 8 | Determine and note down friction torque on joint flange of drive pinion (4). | AR35.30-P-0472-02XGA | |
Battery-operated drill |
Fig 5 | ||
| 9 | Remove twelve-point collar nut (3). | Fig 7 | |
| 10 | Detach joint flange (4). | Fig 3 | |
| 11 | Remove dust cap (5). | ||
| 12 | Pry radial shaft sealing ring (6) out of front axle differential (1) using a suitable tool. | ||
| Install | |||
| 13 | Clean sitting surface of radial shaft sealing ring (6) in front axle differential (1). | Assembly cleaner | *BR00.45-Z-1028-04A |
| 14 | Check sitting surface of radial shaft sealing ring (6) in front axle differential (1) for damage. | If damage is found, ↓ replace front axle differential (1). |
AR33.30-P-0525XGA |
| 15 | Coat radial shaft sealing ring (6) on inner sealing lip with transmission oil. | ||
| Universal hypoid gear oils (specification 235.7) | Otherwise leaks may occur. |
BB00.40-P-0235-07A | |
| 16 | Press radial shaft sealing ring (6) into front axle differential (1) until drift rests on housing. | Fig 4 | |
| 17 | Install dust cap (5). | ||
| 18 | Attach joint flange (4) to drive pinion. | AR35.30-P-0472-02XGA | |
Torque angle gauge End play for drive pinion bearing |
*BE35.30-P-1002-06A | ||
| *BE35.30-P-1001-06A | |||
| *BA35.30-P-1002-06A | |||
| *BA35.30-P-1001-06A | |||
| Fig 6 | |||
| Fig 5 | |||
| Fig 2 | |||
| Fig 7 | |||
| 19 | Caulk twelve-point collar nut (3). | ||
| 20 | Install propeller shaft of front axle differential (2). | AR41.10-P-0070XGA | |
| 21 | Add oil into front axle differential (1). | AR33.25-P-0300-01XGA | |
| *BA33.30-P-1006-03C | |||
| Quick-acting adhesive Omnifit 100H (50 g) | *BR00.45-Z-1110-02A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| *BF33.30-P-1001-01A | |||
| Model 463.276/277 with engine 177 as of model year 2019Hypoid gear oil |
Fig 1 | ||
| 22 | Attach wheel and tire assemblies to front axle. | AR40.10-P-1102XG | |
| 23 | Check front axle differential (1) for leak tightness. | ||
| 24 | Install bottom center engine compartment lining. | AR61.20-P-1105XG |
CHECK VALUES FOR DRIVE PINION ON REAR AXLE
| Number | Designation | Model 463 as of model year 2019 | |
|---|---|---|---|
| BE35.30-P-1001-06A | Friction torque of bevel gear with gaskets | Nm | 3, 2...4, 5 |
CHECK VALUES FOR DRIVE PINION ON REAR AXLE
| Number | Designation | Model 463 as of model year 2019 | |||
|---|---|---|---|---|---|
| BE35.30-P-1002-06A | End play for drive pinion bearing | After tightening the drive flange collar nut | at 30 - 60 Nm | mm | 0 (no play permissible) |
FRONT AXLE GEAR
| Number | Designation | Model 463 as of model year 2019 | ||
|---|---|---|---|---|
| BA33.30-P-1006-03C | Oil filler screw/drain screw to front axle transmission | M24 | Nm | 90 |
REAR AXLE/FRONT AXLE DRIVE PINION
| Number | Designation | Model 463 as of model year 2019 | |||
|---|---|---|---|---|---|
| BA35.30-P-1001-06A | Collar nut of drive flange to drive pinion | Basic tightening torque | Nm | 30 | |
| Increase of basic tightening torque after friction value test by 10 Nm in each case | Stage 1 increase to | Nm | 40 | ||
| Stage 2 increase to | Nm | 50 | |||
| Stage 3 increase to | Nm | 60 | |||
REAR AXLE/FRONT AXLE DRIVE PINION
| Number | Designation | Model 463 as of model year 2019 | |||
|---|---|---|---|---|---|
| BA35.30-P-1002-06A | Drive pinion collar nut rotation angle to align the tapered rollers | Adjustment after end play test | Stage 1 | ∠° | 15 |
| Stage 2 | ∠° | 15 | |||
DIFFERENTIAL
| Number | Designation | Model 463.210/260/261/276/277/349 as of model year 2019 | ||
|---|---|---|---|---|
| BF33.30-P-1001-01A | Hypoid gear oil | Filling capacity | Liter | 1, 1 |
| Specification | BB00.40-P-0235A | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |
| BR00.45-Z-1110-02A | Quick-acting adhesive Omnifit 100H (50 g) | A 002 989 23 71 |