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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 463 Chassis >> Testing & Repair >> Remove/Install Radial Shaft Sealing Ring On Drive Pinion - AR33.30-P-0550XGA

Remove/Install Radial Shaft Sealing Ring On Drive Pinion - AR33.30-P-0550XGA

Model 463 with engine 176 

as of model year 2019 

Model 463 with engine 177 

as of model year 2019 

G13667830Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVING Remove     
1 Put transmission into neutral position.    
2 Release parking brake.    
3 Remove the wheel and tire assemblies from the front axle.   AR40.10-P-1102XG
4 Remove lower center engine compartment lining.   AR61.20-P-1105XG
5 Drain oil from front axle differential (1).   AR33.25-P-0300-01XGA 
6 Remove propeller shaft of front axle differential (2).   AR41.10-P-0070XGA
7 Turn joint flange (4) by hand and check end play of bearing. NOTES The bearing must be free of play.
Otherwise the bearing and the gear set in the front axle differential (1) will be damaged.
If there is end play or wear debris (shavings) in the drained oil:

replace front axle differential (1).
AR33.30-P-0525XGA 
8 Determine and note down friction torque on joint flange of drive pinion (4).   AR35.30-P-0472-02XGA
    IMPORTANT Determine friction value at approx. 50 rpm. Use a cordless screwdriver for the measurement.
IMPORTANTCommercially available devices/tools 
Battery-operated drill
SPECIAL TOOL Torque meter
Fig 5
9 Remove twelve-point collar nut (3). IMPORTANT To do so, SPECIAL TOOL secure retainer wrench at joint flange (4) using 2 bolts and counterhold joint flange (4) using SPECIAL TOOL retainer wrench.
SPECIAL TOOL Retainer wrench
Fig 7
10 Detach joint flange (4). SPECIAL TOOL Puller Fig 3
11 Remove dust cap (5).    
12 Pry radial shaft sealing ring (6) out of front axle differential (1) using a suitable tool. NOTES Do not damage seat of radial shaft sealing ring (6) in front axle differential (1). Otherwise leaks may occur.  
INSTALLING Install     
13 Clean sitting surface of radial shaft sealing ring (6) in front axle differential (1). Assembly cleaner *BR00.45-Z-1028-04A 
14 Check sitting surface of radial shaft sealing ring (6) in front axle differential (1) for damage. If damage is found,

replace front axle differential (1).
AR33.30-P-0525XGA 
15 Coat radial shaft sealing ring (6) on inner sealing lip with transmission oil.    
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (specification 235.7) NOTES Do not apply any transmission oil to sitting surface and outer circumference of radial shaft sealing ring (6).
Otherwise leaks may occur.
IMPORTANT Replace radial shaft sealing ring (6).
BB00.40-P-0235-07A
16 Press radial shaft sealing ring (6) into front axle differential (1) until drift rests on housing. SPECIAL TOOL Drift Fig 4
17 Install dust cap (5).    
18 Attach joint flange (4) to drive pinion.   AR35.30-P-0472-02XGA
    IMPORTANT Commercially available devices/tools
Torque angle gauge
End play for drive pinion bearing
*BE35.30-P-1002-06A 
    TORQUE SPECIFICATION Friction torque of bevel gear with gaskets *BE35.30-P-1001-06A 
    TORQUE SPECIFICATION Drive pinion collar nut rotation angle to align the tapered rollers *BA35.30-P-1002-06A 
    TORQUE SPECIFICATION Collar nut of drive flange to drive pinion *BA35.30-P-1001-06A 
    SPECIAL TOOL Dial indicator holder Fig 6
    SPECIAL TOOL Torque meter Fig 5
    SPECIAL TOOL Dial Gauge Fig 2
    SPECIAL TOOL Retainer wrench Fig 7
19 Caulk twelve-point collar nut (3).    
20 Install propeller shaft of front axle differential (2).   AR41.10-P-0070XGA
21 Add oil into front axle differential (1).   AR33.25-P-0300-01XGA 
    TORQUE SPECIFICATION Oil filler screw/drain screw to front axle transmission *BA33.30-P-1006-03C 
    Quick-acting adhesive Omnifit 100H (50 g) *BR00.45-Z-1110-02A 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
    FLUID SPECIFICATION Model 463.260/261 with engine 176 as of model year 2019 *BF33.30-P-1001-01A 
    Model 463.276/277 with engine 177 as of model year 2019Hypoid gear oil
SPECIAL TOOL Hand pump
Fig 1
22 Attach wheel and tire assemblies to front axle.   AR40.10-P-1102XG
23 Check front axle differential (1) for leak tightness.    
24 Install bottom center engine compartment lining.   AR61.20-P-1105XG
CHECK VALUES FOR DRIVE PINION ON REAR AXLE

Number Designation Model 463 as of model year 2019
BE35.30-P-1001-06A Friction torque of bevel gear with gaskets Nm 3, 2...4, 5
CHECK VALUES FOR DRIVE PINION ON REAR AXLE

Number Designation Model 463 as of model year 2019
BE35.30-P-1002-06A End play for drive pinion bearing After tightening the drive flange collar nut at 30 - 60 Nm mm 0 (no play permissible)
FRONT AXLE GEAR

Number Designation Model 463 as of model year 2019
BA33.30-P-1006-03C Oil filler screw/drain screw to front axle transmission M24 Nm 90
REAR AXLE/FRONT AXLE DRIVE PINION

Number Designation Model 463 as of model year 2019
BA35.30-P-1001-06A Collar nut of drive flange to drive pinion Basic tightening torque Nm 30
Increase of basic tightening torque after friction value test by 10 Nm in each case Stage 1 increase to Nm 40
Stage 2 increase to Nm 50
Stage 3 increase to Nm 60
REAR AXLE/FRONT AXLE DRIVE PINION

Number Designation Model 463 as of model year 2019
BA35.30-P-1002-06A Drive pinion collar nut rotation angle to align the tapered rollers Adjustment after end play test Stage 1 ∠° 15
Stage 2 ∠° 15
DIFFERENTIAL

Number Designation Model 463.210/260/261/276/277/349 as of model year 2019
BF33.30-P-1001-01A Hypoid gear oil Filling capacity Liter 1, 1
Specification BB00.40-P-0235A
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G13667831Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Dial Gauge (001 589 53 21 00)
G13667832Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Puller (000 589 65 33 00)
G13667833Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Drift (741 589 02 15 00)
G13667834Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Torque Meter (001 589 49 21 00)
G13667835Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Dial Indicator Holder (363 589 02 21 00)
G13667836Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Retainer Wrench (717 589 00 31 00)
G13667837Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
BR00.45-Z-1110-02A Quick-acting adhesive Omnifit 100H (50 g) A 002 989 23 71