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Remove/Install Front Spring - AR32.20-P-0200GX

Model 461 And Model 463 up to model year 2013 

MODIFICATION NOTES

23.01.2020 Document completely revised.    

Shown on right side of vehicle 

G13667358Courtesy of MERCEDES-BENZ USA
G13667359Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  caused by pinching or crushing when working on springs or spring bodies that are under tension Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves. AS00.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
  Brake fluid notes   AH42.50-P-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Note on calculation of tightening torque when using insertion or socket tools with various effective lengths   AH00.00-P-0015-01CW
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Lift vehicle with vehicle lift.   AR00.60-P-1006A
2
REFER TO MAINTENANCE
Remove front wheels.   AP40.10-P-4050G
3
REFER TO SPECIAL TOOLS
Support front axle.
000 588 11 62 00 Major assembly mount
  WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
4 Remove brake hose (1) at connecting point (7), collect escaping brake fluid using rags and seal openings with suitable stop plugs. NOTES The brake fluid reservoir must not run empty.
Otherwise, it will be difficult to bleed the brake system.
TORQUE SPECIFICATION Brake line to brake hose
*BA42.10-P-1001-04B 
  SPECIAL TOOL Box wrench bit   Fig 2
  SPECIAL TOOL Record plug   Fig 1
5 Remove hydraulic line from differential lock shift cylinder, collect escaping brake fluid using rags and seal openings using suitable stop plugs. Model 461
Model 463 up to model year 2013
Model 461.331
Model 463.270/271 up to model year 2013
AR33.40-P-0403GX
    Model 461 (except 461.331) with code A70 (Differential lock, front axle)
Model 463 (except 463.270/271) up to model year 2013 with code A70 (Differential lock, front axle)
AR33.40-P-0403GG
    SPECIAL TOOL Record plug Fig 1
6 Unclip electric lines (2) from holder in area of longitudinal member.    
7 Remove nut (5) from shock absorber (4). TORQUE SPECIFICATION Nut, shock absorber to front axle *BA32.25-P-1001-01D 
8 Lower front axle.    
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS   NOTES Do not stretch electric lines (2).
Otherwise, the electric lines (2) will be damaged.
IMPORTANT Only lower front axle far enough to enable the front axle spring (3) to be removed.
 
9 Remove front axle spring (3). Installation: Make sure that the front axle spring (3) is seated correctly.  
10 Check plastic hoses (6) on first and last coil of If problems exist, front axle spring (3) for damage. If problems exist,

Replace plastic hoses (6).
 
11 Install in the reverse order.    
12 Bleed brake system and for proper operation. Model 461
Model 463 up to model year 2013 Model 463.270/271 up to model year 2013
AR42.10-P-0010GX
    Model 461 Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) Model 463.236/248 up to model year 2013 with code 979 (Special protection MB Guard) AR42.10-P-0010GG
    Model 463.236/248 up to model year 2013 with code 979 (Special protection MB Guard) AR42.10-P-0010GS
13 Bleed differential lock hydraulic system.   AR33.40-P-0701GG
FRONT AXLE SHOCK ABSORBER

Number Designation Model 460, 461, 463
BA32.25-P-1001-01D Nut, shock absorber to front axle M12x1, 5 Nm 55
M14x1, 5 Nm 70
BRAKE LINES, BRAKE HOSES

Number Designation Model 461 Model 463 up to model year 2013
BA42.10-P-1001-04B Brake lines, brake hoses Nm 15 15
Fig 1: Identifying Record Plug (129 589 00 91 00)
G13667360Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Box Wrench Bit (000 589 75 03 00)
G13667361Courtesy of MERCEDES-BENZ USA