Remove/Install Front Spring - AR32.20-P-0200GX
Model 461 And Model 463 up to model year 2013
MODIFICATION NOTES
| 23.01.2020 | Document completely revised. |
Shown on right side of vehicle
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension | Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves. | AS00.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Lift vehicle with vehicle lift. | AR00.60-P-1006A | |
| 2 |
Remove front wheels. | AP40.10-P-4050G | |
| 3 |
Support front axle. 000 588 11 62 00 Major assembly mount |
WS01.00-P-0092B | |
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 4 | Remove brake hose (1) at connecting point (7), collect escaping brake fluid using rags and seal openings with suitable stop plugs. | Otherwise, it will be difficult to bleed the brake system. |
*BA42.10-P-1001-04B |
| Fig 2 | |||
| Fig 1 | |||
| 5 | Remove hydraulic line from differential lock shift cylinder, collect escaping brake fluid using rags and seal openings using suitable stop plugs. | Model 461 Model 463 up to model year 2013 Model 461.331 Model 463.270/271 up to model year 2013 |
AR33.40-P-0403GX |
| Model 461 (except 461.331) with code A70 (Differential lock, front axle) Model 463 (except 463.270/271) up to model year 2013 with code A70 (Differential lock, front axle) |
AR33.40-P-0403GG | ||
| Fig 1 | |||
| 6 | Unclip electric lines (2) from holder in area of longitudinal member. | ||
| 7 | Remove nut (5) from shock absorber (4). | *BA32.25-P-1001-01D | |
| 8 | Lower front axle. | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
Otherwise, the electric lines (2) will be damaged. |
|||
| 9 | Remove front axle spring (3). | Installation: Make sure that the front axle spring (3) is seated correctly. | |
| 10 | Check plastic hoses (6) on first and last coil of If problems exist, front axle spring (3) for damage. | If problems exist, ↓ Replace plastic hoses (6). |
|
| 11 | Install in the reverse order. | ||
| 12 | Bleed brake system and for proper operation. | Model 461 Model 463 up to model year 2013 Model 463.270/271 up to model year 2013 |
AR42.10-P-0010GX |
| Model 461 Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) Model 463.236/248 up to model year 2013 with code 979 (Special protection MB Guard) | AR42.10-P-0010GG | ||
| Model 463.236/248 up to model year 2013 with code 979 (Special protection MB Guard) | AR42.10-P-0010GS | ||
| 13 | Bleed differential lock hydraulic system. | AR33.40-P-0701GG | |
FRONT AXLE SHOCK ABSORBER
| Number | Designation | Model 460, 461, 463 | ||
|---|---|---|---|---|
| BA32.25-P-1001-01D | Nut, shock absorber to front axle | M12x1, 5 | Nm | 55 |
| M14x1, 5 | Nm | 70 | ||
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 461 | Model 463 up to model year 2013 | |
|---|---|---|---|---|
| BA42.10-P-1001-04B | Brake lines, brake hoses | Nm | 15 | 15 |