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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Bleed Brake System >> (Bleed Brake System - AR42.10-P-0010GG)

(Bleed Brake System - AR42.10-P-0010GG)

Model 460, 461 

Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) 

G13668481Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
  Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Unscrew cap (5) of brake fluid reservoir (6) and add new brake fluid up to "MAX" marking    
2 Connect filling and bleeding unit on brake fluid reservoir (6) and switch on    
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit IMPORTANT Pay attention to manufacturer's operating instructions. WS25.00-P-0016B
3 Remove front wheel-and-tire assemblies    
REFER TO MAINTENANCE     AP40.10-P-4050G
4 Carrying out bleeding operation Model 461.392 AR42.10-P-0010-02SW
    Model 460, 461 (except 461.392)
Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard)
NOTES
It is essential to observe the bleeding sequence specified in the linked description. Otherwise the brake system may malfunction!
AR42.10-P-0010-02GG 
    TORQUE SPECIFICATION Model 460, 461
Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard) Bleed screw at front axle fixed brake caliper
*BA42.10-P-1001-02B 
    TORQUE SPECIFICATION Model 460, 461
Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard) Bleed screw to rear axle wheel brake cylinder
*BA42.10-P-1001-08A 
5 Install in the reverse order    
INSPECT Check     
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
6 Press brake pedal several times and check brake system for leaktightness Model 460, 461
Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard)
IMPORTANT Firm resistance should be noticeable at the brake pedal.
AR42.10-P-0100-01A 
7 Correct fluid level in brake fluid reservoir (6)    
REFER TO MAINTENANCE     AP42.50-P-4210G
8 Check function and effectiveness of brake system    
FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 460 Model 461 (except 461.339) Model 463 up to model year 2019
BA42.10-P-1001-02B Bleed screw at front axle fixed brake caliper Nm 14 14
FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 461.339 with code ZD4 (Vehicle for non-civilian operations)
BA42.10-P-1001-02B Bleed screw at front axle fixed brake caliper Nm 14
BRAKE CYLINDER

Number Designation Model 460, 461 Model 463 up to model year 2019
BA42.10-P-1001-08A Bleed screw to rear axle wheel brake cylinder Nm 14 14