(Bleed Brake System - AR42.10-P-0010GG)
Model 460, 461
Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard)
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Remove/install | |||
| 1 | Unscrew cap (5) of brake fluid reservoir (6) and add new brake fluid up to "MAX" marking | ||
| 2 | Connect filling and bleeding unit on brake fluid reservoir (6) and switch on | ||
| 000 588 01 82 00 Filling unit | WS25.00-P-0016B | ||
| 3 | Remove front wheel-and-tire assemblies | ||
| AP40.10-P-4050G | |||
| 4 | Carrying out bleeding operation | Model 461.392 | AR42.10-P-0010-02SW |
| Model 460, 461 (except 461.392) Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) It is essential to observe the bleeding sequence specified in the linked description. Otherwise the brake system may malfunction! |
AR42.10-P-0010-02GG | ||
Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) Bleed screw at front axle fixed brake caliper |
*BA42.10-P-1001-02B | ||
Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) Bleed screw to rear axle wheel brake cylinder |
*BA42.10-P-1001-08A | ||
| 5 | Install in the reverse order | ||
| Check | |||
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 6 | Press brake pedal several times and check brake system for leaktightness | Model 460, 461 Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) |
AR42.10-P-0100-01A |
| 7 | Correct fluid level in brake fluid reservoir (6) | ||
| AP42.50-P-4210G | |||
| 8 | Check function and effectiveness of brake system |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 460 | Model 461 (except 461.339) Model 463 up to model year 2019 | |
|---|---|---|---|---|
| BA42.10-P-1001-02B | Bleed screw at front axle fixed brake caliper | Nm | 14 | 14 |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 461.339 with code ZD4 (Vehicle for non-civilian operations) | |
|---|---|---|---|
| BA42.10-P-1001-02B | Bleed screw at front axle fixed brake caliper | Nm | 14 |
BRAKE CYLINDER
| Number | Designation | Model 460, 461 | Model 463 up to model year 2019 | |
|---|---|---|---|---|
| BA42.10-P-1001-08A | Bleed screw to rear axle wheel brake cylinder | Nm | 14 | 14 |