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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Bleed Brake System >> (Bleed Brake System - AR42.10-P-0010GX)

(Bleed Brake System - AR42.10-P-0010GX)

Model 463.270/271 up to model year 2019 

G13668483Courtesy of MERCEDES-BENZ USA

Shown on right rear floating brake caliper 

G13668484Courtesy of MERCEDES-BENZ USA

Shown on left front floating brake caliper 

G13668485Courtesy of MERCEDES-BENZ USA

Shown on left front floating brake caliper 

G13668486Courtesy of MERCEDES-BENZ USA

Shown on right rear floating brake caliper 

G13668487Courtesy of MERCEDES-BENZ USA

Shown on right front floating brake caliper 

G13668488Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Brake fluid notes   AH42.50-P-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
1 Suction off brake fluid from brake fluid expansion reservoir (1)    
2 Connect brake fluid changer to brake fluid expansion reservoir (1) IMPORTANT Observe manufacturer's operating instructions.
Bleeding pressure maximum 2 bar.
 
3 Remove wheel and tire assemblies    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050G
4 Remove left front brake pad contact sensor (S10/1) and right front brake pad contact sensor (S10/2)    
5 Remove right rear brake pad contact sensor (S10/4)    
6 Remove retaining springs (4) at all four floating brake calipers    
7 Remove covers (2, 3) of guide pins at all floating brake calipers    
8 Remove guide pins at all four floating brake calipers IMPORTANT First, remove all guide pins so that the bleeding process can be performed quickly. Do not remove floating brake calipers, which have not yet been bled, from floating brake caliper holder.  
9 Tilt floating brake caliper on the right rear axle into the bleeding position (A) IMPORTANT The floating brake caliper must be tilted until the bleed screw (6) is at the highest point and therefore the air can escape when bleeding.  
10 Fix brake piston in place in floating brake caliper using wooden block (5).    
REFER TO SHOP-MADE TOOLS Block of wood to hold back the brake piston IMPORTANT The wooden block (5) is only required on the rear axle. WF58.50-P-4210-07A
11 Release bleed screw (6) and bleed floating brake caliper IMPORTANT To do so, remove dust boot and insert a suitable hose. Drain old brake fluid into a suitable container until clean, new brake fluid escapes bubble-free.  
12 Tighten bleed screw (6) and insert dust boot TORQUE SPECIFICATION Bleed screw on rear axle floating caliper *BA42.10-P-1001-17B 
13 Install floating brake caliper on right rear axle and tighten guide pin TORQUE SPECIFICATION Bolt, pilot bushing/guide pin to brake caliper support *BA42.10-P-1002-17B 
14 Perform operation steps 9 to 13 on the left rear axle    
15 Tilt floating brake caliper on the right front axle into the bleeding position (B) IMPORTANT The floating brake caliper must be tilted until the bleed screw (7) is at the highest point and therefore the air can escape when bleeding.  
16 Release bleed screw (7) and bleed floating brake caliper IMPORTANT To do so, remove dust boot and insert a suitable hose. Drain old brake fluid into a suitable container until clean, new brake fluid escapes bubble-free.  
17 Tighten bleed screw (7) and insert dust boot TORQUE SPECIFICATION Bleed screw to front axle floating brake caliper *BA42.10-P-1001-03G 
18 Install floating brake caliper on right front axle and tighten guide pin TORQUE SPECIFICATION Guide pin to brake caliper support *BA42.10-P-1002-03G 
19 Perform operation steps 15 to 17 on the left front axle    
20 Attach retaining springs (4) at all four floating brake calipers    
21 Attach covers (2, 3)    
22 Attach left front brake pad contact sensor (S10/1) and right front brake pad contact sensor (S10/2)    
23 Attach right rear brake pad contact sensor (S10/4)    
24 Fit wheels    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050G
25 Detach brake fluid changer from brake fluid expansion reservoir (1) IMPORTANT Observe manufacturer's operating instructions.  
26 Correct brake fluid level in brake fluid expansion reservoir (1)    
REFER TO MAINTENANCE Hydraulic brake system - check fluid level, correct if necessary   AP42.50-P-4210G
REFER TO MAINTENANCE Hydraulic brake system - replacing brake fluid Model 463.270/271 up to model year 2019
except code 979 (Special protection MB Guard)
AP42.50-P-4280G
    FLUID SPECIFICATION Brake fluid *BF42.10-P-1001-01B 
FRONT AXLE FLOATING BRAKE CALIPER

Number Designation Model 463.270/271
BA42.10-P-1001-03G Bleed screw to front axle floating brake caliper Nm 17
REAR AXLE FLOATING CALIPER

Number Designation Model 463.270/271/272/273 up to model year 2019 Model 463 as of model year 2019
BA42.10-P-1001-17B Bleed screw on rear axle floating caliper Nm 17 11
FRONT AXLE FLOATING BRAKE CALIPER

Number Designation Model 463.270/271
BA42.10-P-1002-03G Guide pin to brake caliper support Nm 43
REAR AXLE FLOATING CALIPER

Number Designation Model 463.270/271/272/273 up to model year 2019 Model 463 as of model year 2019
BA42.10-P-1002-17B Bolt, pilot bushing/guide pin to brake caliper support Nm 28 35
BRAKE FLUID

Number Designation Model 463
up to model year 2019
Model 463
as of model year 2019
BF42.10-P-1001-01B Brake fluid Filling capacity Liter ≈ 0, 6...0, 83 ≈ 0, 9...1, 0
Sheet BB00.40-P-0330-01A BB00.40-P-0330-01A
Sheet BB00.40-P-0331-00A BB00.40-P-0331-00A