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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 463 Chassis (2 Of 3) >> Testing & Repair >> Drain, Evacuate And Recharge Air Conditioning, Check For Proper Operation And Check For Leaks >> Drain, Evacuate And Recharge Air Conditioning, Check For Proper Operation And Check For Leaks - AR83.30-P-1760XG

Drain, Evacuate And Recharge Air Conditioning, Check For Proper Operation And Check For Leaks - AR83.30-P-1760XG

Model 463 

as of model year 2019 

G13660063Courtesy of MERCEDES-BENZ USA
  Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0006-01A
  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-N-0005-01A
  Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A
  Notes on handling refrigerant R134a   AH83.30-N-0003-01A
  Draining     
1 Open hood.   AR88.40-P-1000XG
2 Unscrew plugs (1, 2).    
3 Connect filler connections (3, 4) of air conditioning service unit to the corresponding service connections.    
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit R134a   WS83.00-P-0031B
REFER TO SPECIAL TOOLS 000 588 10 82 00 R1234yf air conditioning service unit
IMPORTANT When operating the air conditioning service unit, proceed in accordance with the operator's manual from the manufacturer.
  WS83.00-P-0034B
4 Extract refrigerant.    
5 Note down quantity of extracted refrigerant as well as compressor oil.    
6 Check receiver drier for re-usability. If necessary,
↓
replace receiver drier.
Model 463 with engine 176
as of model year 2019
AR83.30-P-6521XGA 
  Evacuate     
7 Clean refrigerant and evacuate refrigerant circuit.    
8 Conduct vacuum test using air conditioning service unit.    
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit R134a   WS83.00-P-0031B
REFER TO SPECIAL TOOLS 000 588 10 82 00 R1234yf air conditioning service unit   WS83.00-P-0034B
    IMPORTANT When operating the air conditioning service unit, proceed in accordance with the operator's manual from the manufacturer.  
  Filling     
9 Add new compressor oil to the refrigerant circuit according to the oil filling capacity noted during extraction.    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1) NOTES
Only use the approved compressor oil.
If it is proven that a different compressor oil was used, no cost reimbursement is possible within the warranty and goodwill period.
Daimler AG reserves the right to perform reexaminations.
NOTES
Correct oil filling capacity in refrigerant circuit.
Damage occurs to the refrigerant compressor if the oil filling capacity is measured incorrectly.
IMPORTANT Depending on the repair case, correct oil filling capacity accordingly.
BB00.40-P-0362-01A
    FLUID SPECIFICATION Model 463.260/261/276/277/349 as of model year 2019 with code Y64 (Refrigerant R134a)
with code Y65 (Alternative refrigerant) Total filling capacity for compressor oil in new system (in refrigerant compressor)
*BF83.30-P-1002-01A 
    FLUID SPECIFICATION Model 463.260/261/276/277/349 as of model year 2019 with code Y64 (Refrigerant R134a)
with code Y65 (Alternative refrigerant) Compressor oil refill quantity when replacing condenser
*BF83.30-P-1003-01A 
    FLUID SPECIFICATION Model 463.260/261/276/277/349 as of model year 2019 with code Y64 (Refrigerant R134a)
with code Y65 (Alternative
refrigerant) Compressor oil refill quantity when replacing fluid reservoir
*BF83.30-P-1004-01A 
    FLUID SPECIFICATION Model 463.260/261/276/277/349 as of model year 2019 with code Y64 (Refrigerant R134a)
with code Y65 (Alternative refrigerant) Top-up quantity of compressor oil when replacing a coolant line
*BF83.30-P-1005-01A 
    FLUID SPECIFICATION Model 463.260/261/276/277/349 as of model year 2019 with code Y64 (Refrigerant R134a)
with code Y65 (Alternative
refrigerant) Compressor oil refill quantity when A/C system drains suddenly (line break)
*BF83.30-P-1006-01A 
    FLUID SPECIFICATION Model 463.260/261/276/277/349 as of model year 2019 with code Y64 (Refrigerant R134a)
with code Y65 (Alternative
refrigerant) Additional oil filling capacity when replacing refrigerant compressor
*BF83.30-P-1007-01A 
10 Fill the air conditioning system. FLUID SPECIFICATION Model 463.260/261/276/277/349 as of model year 2019 with code Y64 (Refrigerant R134a)
with code Y65 (Alternative refrigerant) Filling capacity for refrigerant
*BF83.30-P-1001-01A 
INSPECT Check     
11 Conduct pressure test using air conditioning service unit.    
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit R134a   WS83.00-P-0031B
REFER TO SPECIAL TOOLS 000 588 10 82 00 R1234yf air conditioning service unit   WS83.00-P-0034B
    IMPORTANT When operating the air conditioning service unit, proceed in accordance with the operator's manual from the manufacturer.
If there is a pressure drop during the pressure test.
↓
Check air conditioning system for leaks.
AR83.30-P-1761XG 
12 Disconnect filler connections (3, 4) of air conditioning service unit from the corresponding service connections.    
13 Screw on plugs (1, 2).    
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y64 (Refrigerant R134a)
Model 463.349 as of model year 2019
with code Y64 (Refrigerant R134a)
BF83.30-P-1001-01A Filling capacity for refrigerant Refrigerant R134a g 685 685
Sheet   BB00.40-P-0361-00A BB00.40-P-0361-00A
Refrigerant R1234yf g    
Sheet   - -
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y65 (Alternative refrigerant)
Model 463.349 as of model year 2019
with code Y65 (Alternative refrigerant)
BF83.30-P-1001-01A Filling capacity for refrigerant Refrigerant R134a g - -
Sheet   - -
Refrigerant R1234yf g 620 620
Sheet   BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y64 (Refrigerant R134a)
Model 463.349 as of model year 2019
with code Y64 (Refrigerant R134a)
BF83.30-P-1002-01A Total filling capacity for compressor oil in new system (in refrigerant compressor) Compressor oil cm3 80 (±10) 110 (±10)
Compressor oil, with refrigerant compressor DENSO 7SES17 cm3 - -
Compressor oil, with refrigerant compressor DENSO 7SEU17C cm3 - -
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y65 (Alternative refrigerant)
Model 463.349 as of model year 2019
with code Y65 (Alternative refrigerant)
BF83.30-P-1002-01A Total filling capacity for compressor oil in new system (in refrigerant compressor) Compressor oil cm3 80 (±10) 110 (±10)
Compressor oil, with refrigerant compressor DENSO 7SES17 cm3 - -
Compressor oil, with refrigerant compressor DENSO 7SEU17C cm3 - -
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y64 (Refrigerant R134a)
Model 463.349 as of model year 2019
with code Y64 (Refrigerant R134a)
BF83.30-P-1003-01A Compressor oil refill quantity when replacing condenser Compressor oil cm3 20 20
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y65 (Alternative refrigerant)
Model 463.349 as of model year 2019
with code Y65 (Alternative refrigerant)
BF83.30-P-1003-01A Compressor oil refill quantity when replacing condenser Compressor oil cm3 20 20
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y64 (Refrigerant R134a)
Model 463.349 as of model year 2019
with code Y64 (Refrigerant R134a)
BF83.30-P-1004-01A Compressor oil refill quantity when replacing fluid reservoir Compressor oil cm3 10 10
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y65 (Alternative refrigerant)
Model 463.349 as of model year 2019
with code Y65 (Alternative refrigerant)
BF83.30-P-1004-01A Compressor oil refill quantity when replacing fluid reservoir Compressor oil cm3 10 10
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y64 (Refrigerant R134a)
Model 463.349 as of model year 2019
with code Y64 (Refrigerant R134a)
BF83.30-P-1005-01A Top-up quantity of compressor oil when replacing a coolant line Compressor oil cm3 10 10
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y65 (Alternative refrigerant)
Model 463.349 as of model year 2019
with code Y65 (Alternative refrigerant)
BF83.30-P-1005-01A Top-up quantity of compressor oil when replacing a coolant line Compressor oil cm3 10 10
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y64 (Refrigerant R134a)
Model 463.349 as of model year 2019
with code Y64 (Refrigerant R134a)
BF83.30-P-1006-01A Compressor oil refill quantity when A/C system drains suddenly (line break) Compressor oil cm3 40 40
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y65 (Alternative refrigerant)
Model 463.349 as of model year 2019
with code Y65 (Alternative refrigerant)
BF83.30-P-1006-01A Compressor oil refill quantity when A/C system drains suddenly (line break) Compressor oil cm3 40 40
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y64 (Refrigerant R134a)
Model 463.349 as of model year 2019
with code Y64 (Refrigerant R134a)
BF83.30-P-1007-01A Additional oil filling capacity when replacing refrigerant compressor Compressor oil cm3 20 20
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A
AIR CONDITIONING

Number Designation Model
463.260/261/276/277 as of model year 2019 with code Y65 (Alternative refrigerant)
Model 463.349 as of model year 2019
with code Y65 (Alternative refrigerant)
BF83.30-P-1007-01A Additional oil filling capacity when replacing refrigerant compressor Compressor oil cm3 20 20
Sheet   BB00.40-P-0362-01A BB00.40-P-0362-01A