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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 463 Chassis (2 Of 3) >> Testing & Repair >> Check Air Conditioning System For Leakage >> Check Air Conditioning System For Leakage - AR83.30-P-1761XG

Check Air Conditioning System For Leakage - AR83.30-P-1761XG

Model 463 

as of model year 2019 

  Risk of explosion  when using a forming gas with incorrect mixing ratio. Risk of suffocation  due to inhalation of forming gas. Risk of injury  due to bursting of high-pressure hoses. Wear safety glasses and protective gloves. No smoking or open flames. Work in well-ventilated rooms only. AS83.00-Z-0001-02A
  Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
INSPECT Check     
1 Evacuate air conditioning system.   AR83.30-P-1760XG 
2 Fill air conditioning with forming gas and check pressure drop.    
REFER TO SPECIAL TOOLS 000 588 19 21 00 Leak tester IMPORTANT Follow the instructions in the leak tester user's manual.
IMPORTANT Only fill air conditioning system with forming gas when the engine is cold.
IMPORTANT Temperature changes during the pressure test (e.g. because of change in weather or cooling down of the engine compartment) cause pressure fluctuations.
Consistent ambient conditions must therefore be strictly ensured.
WS83.00-P-0035B
    Pressure drop in refrigerant circuit filled with test gas *BE83.30-P-1001-04A 
3 Identify leakage on air conditioning system using gas detection unit. If there is a pressure drop in the refrigerant circuit.  
REFER TO SPECIAL TOOLS 000 588 03 21 00 Gas detector IMPORTANT Pay attention to the user's manual of the leak tester and the gas detection unit.
If a leakage is present,
↓
Replace the damaged component parts of the air conditioning system.
WS47.00-P-0019B
4 Release forming gas from leak tester.    
5 Fill the air conditioning system.   AR83.30-P-1760XG 
AIR CONDITIONING

Number Designation Model 463 as of model year 2019
BE83.30-P-1001-04A Pressure drop in refrigerant circuit filled with test gas Test pressure bar 15
Test period h 4
Permissible fluctuation of ambient temperature °C ± 2
Pressure drop bar 0