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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 463 Chassis >> Testing & Repair >> Remove/Install Radiator >> Remove/Install Radiator - AR20.20-P-3865XGA

Remove/Install Radiator - AR20.20-P-3865XGA

Engine 176, 177 in model 463 as of model year 2019 

Fig 1: Radiator Components Location - Engine 176, 177 In Model 463 As Of Model Year 2019
G13656808WARNINGCAUTIONREMOVINGINSTALLINGCourtesy of MERCEDES-BENZ USA
  Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-N-0005-01A
  Notes on coolant   AH20.00-N-2080-01A 
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A
REMOVINGINSTALLING Remove/install     
1 Remove cooling module. Engine 176 in model 463 as of model year 2019 AR20.20-P-4000XGA 
    Engine 177 in model 463 as of model year 2019 AR20.20-P-4000XGC 
2 Remove fan unit from cooling module. Engine 176 in model 463 as of model year 2019 AR20.40-P-5050XGA 
    Engine 177 in model 463 as of model year 2019 AR20.40-P-5050XGC 
3 Actuate bracket (3) at right side (R) and left side (L) and unclip mounting support (2).    
4 Remove mounting support (2) with condenser (1) and radiator low-temperature circuit from brackets (4) of radiator (5).    
5 Install in the reverse order