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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 463 Chassis >> Testing & Repair >> Remove/Install Coolant Thermostat >> Remove/Install Coolant Thermostat - AR20.10-P-2461MNA

Remove/Install Coolant Thermostat - AR20.10-P-2461MNA

Engine 176 in model 463 up to model year 2019 

Engine 177 in model 205 

Shown on ENGINE 177 

G13656758Courtesy of MERCEDES-BENZ USA

Shown on ENGINE 177 

G13656759Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove left charge air cooler Engine 176 in model 463 up to model year 2019 AR09.41-P-6827MNF
    Engine 177 in model 205 AR09.41-P-6827MNA
2 Remove charge air cooler Engine 176 in model 463 up to model year 2019 AR09.41-P-6827MNF
    Engine 177 in model 205 AR09.41-P-6828MNA
3 Remove lower low-temperature circuit expansion reservoir (2)   AR09.41-P-0001MNA
4 Unclip wiring harness (3) from bracket (4) Engine 177 in model 205  
5 Unscrew screw/bolts (6) and remove bracket (4) TORQUE SPECIFICATION Bolt, lower charge air cooler bracket to thermostat/crankcase *BA09.41-P-1007-01X 
6 Unclip engine wiring harness from bracket (8) Engine 177 in model 205  
7 Detach refrigerant line (9) at bracket (8) Engine 177 in model 205  
    TORQUE SPECIFICATION Bolt, refrigerant line bracket to charge air cooler bracket *BA83.30-P-1010-01Q 
8 Remove screw/bolts (10) and place bracket (8) to one side TORQUE SPECIFICATION Bolt, lower charge air cooler bracket to thermostat/crankcase *BA09.41-P-1007-01X 
9 Unlock coolant hoses (11, 12, 13) and detach from coolant thermostat (14)   AR20.20-P-7441-01RQ 
10 Disconnect electrical connection (15)    
11 Detach left charge air hose between left ATL and left charge air cooler TORQUE SPECIFICATION Bolt, clamp for charge air hose to charge-air distributor *BA09.41-P-1002-01X 
12 Detach bracket of coolant circuit feed line on right ATL   AR20.20-P-1100MNA 
13 Detach coolant circuit feed line on right ATL and place to one side   AR20.20-P-1100MNA 
14 Unclip purge line (17) on bracket of the vent line (16)    
15 Detach bracket for vent line (16) on coolant thermostat (14)    
16 Detach bracket of vent line (16) on crankcase    
17 Detach vent line (16) on crankcase and remove INSTALLATION IMPORTANT Install new sealing rings.  
18 Remove screw/bolts (18) and take off coolant thermostat (14) INSTALLATION IMPORTANT Replace seal from coolant thermostat (14).  
    TORQUE SPECIFICATION Bolt, thermostat housing to crankcase *BA20.10-P-1002-01ZA 
19 Install in the reverse order    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
20 Perform an engine test run, check engine cooling system for proper operation and leaktightness    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176 Engine 177
BA09.41-P-1002-01X Bolt, clamp for charge air hose to charge-air distributor Nm 6 6
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176 Engine 177
BA09.41-P-1007-01X Bolt, lower charge air cooler bracket to thermostat/crankcase Nm 9 9
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 176 Engine 177
BA20.10-P-1002-01ZA Bolt, thermostat housing to crankcase Nm 8 8
AIR CONDITIONING

Number Designation Model 205
BA83.30-P-1010-01Q Bolt, refrigerant line bracket to charge air cooler bracket Nm 9