Replacing And Installing Brake Pads - AR42.10-P-0170GWH
Model 463.234
as of model year 2013 up to model year 2019
with code ZQ0 (G 500 4x42)
Model 463.255
as of model year 2013 up to model year 2019
with code MUK2 (USA or Canada vehicle model designation)
with code ZQ0 (G 500 4x4 2 )
Model 463.274
as of model year 2013 up to model year 2019
with code LQ0 (G650 Landaulet)
| Remove/install | |||
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| 1 | Open hood | AR88.40-P-1000GG | |
| 2 | Unscrew cap of brake fluid reservoir and extract some brake fluid | ||
| 3 | Lift/jack up vehicle | AR00.60-P-1000G | |
| 4 | Remove rear wheels | ||
| AP40.10-P-4050G | |||
| Check | |||
| 5 | Check break pads (1) and brake discs (2) | ||
| Brake pad wear limit, disk brake | *BE42.10-P-1001-10A | ||
| 6 | Disconnect electrical connector of rear right brake pad wear sensor (S10/4) | When removing the brake pads (1) on the right-hand side of the vehicle | |
| 7 | Detach retaining spring from brake caliper | ||
| 8 | Pry off and remove protective caps (3) from boots (4) | ||
| 9 | Remove guide pins | *BA42.10-P-1002-17B | |
| 10 | Remove brake caliper (5) | Do not subject brake hoses (6) to tensile loads or kink. To relieve stress on the brake hose (6), fasten brake caliper (5) to vehicle free of tension. Otherwise the brake hose (6) will be damaged |
|
| 11 | Take out break pads (1) | ||
| 12 | Pull rear right brake pad wear sensor (S10/4) out of brake pad (1) | When removing the brake pads (1) on the right-hand side of the vehicle |
|
| Check | |||
| 13 | Check brake caliper (5) for leak tightness | In the event of leakage ↓ Replace brake caliper (5). |
|
| AR42.10-P-0080GWX | |||
| 14 | Check dust boots of brake pistons | If damage is present ↓ Replace brake caliper (5). |
|
| AR42.10-P-0080GWX | |||
| 15 | Press back brake piston using resetting device | Do not position pusher tool on brake disc (2). Otherwise, there may be damage to the brake system. ↓ |
|
With sluggish brake pistons ↓ Replace brake caliper (5). |
Fig 1 | ||
| AR42.10-P-0080GWX | |||
| Clean | |||
| 16 | Clean contact surfaces of break pads (1) in brake caliper (5) using rags | Do not damage dust boots on brake piston. Do not use sharp-edged or pointy tools. Otherwise, the brake caliper (5) will be damaged. |
|
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 17 | Install in the reverse order | ||
| 18 | Depress brake pedal several times until break pads (1) make contact with brake discs (2) and firm resistance is noticeable | ||
| Check | |||
| 19 | Correct fluid level in brake fluid reservoir | ||
| 20 | Check function and effectiveness of brake system |
CHECK VALUES FOR SERVICE BRAKE
| Number | Designation | Model 463.234/239/255/272/273/274/275/348 | ||
|---|---|---|---|---|
| BE42.10-P-1001-10A | Brake pad wear limit, disk brake | Front axle | mm | 3 |
| Rear axle | mm | 4 | ||
CHECK VALUES FOR SERVICE BRAKE
| Number | Designation | Model 461 Model 463 (except 463.270/271/272/273) up to model year 2019 |
|
|---|---|---|---|
| BA42.10-P-1002-17B | Bolt, pilot bushing/guide pin to brake caliper support | Nm | 30 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |