LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install Rear-Axle Brake Caliper >> Remove/Install Rear-Axle Brake Caliper - AR42.10-P-0080GWX

Remove/Install Rear-Axle Brake Caliper - AR42.10-P-0080GWX

Model 463.234 as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42) 

Model 463.255 as of model year 2013 up to model year 2019 with code MUK2 (USA or Canada vehicle model designation) with code ZQ0 (G 500 4x4 2  ) 

Model 463.274 as of model year 2013 up to model year 2019 with code LQ0 (G650 Landaulet) 

MODIFICATION NOTES

12.10.2015 Document reference changed Operation step 11  
Fig 1: Rear-Axle Brake Caliper Components Location - Model 463.255, 2016 Up To Model Year 2019 With Code MUK2
G13668544Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
  Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Release parking brake by parking brake lever    
2 Remove brake pads (2)   AR42.10-P-1710GWX 
3 Remove banjo bolt (5) INSTALLATION IMPORTANT Replace seals.
TORQUE SPECIFICATION Brake hose to rear axle floating caliper
*BA42.10-P-1005-04B 
4 Seal exposed connections with plugs NOTES
Seal exposed connections immediately with stop plugs.
Otherwise, the system venting process will be hampered.
SPECIAL TOOL Record plug
Fig 2
5 Unhook brake cable from brake caliper (1) and remove brake caliper (1) Only when replacing the brake caliper (1).  
INSPECT Check     
6 Check guide pin (3) for ease of movement If a problem arises

Replace brake caliper (1)
 
7 Check brake caliper (1) and dust boots of brake piston for leak tightness and damage If a problem arises

Replace brake caliper (1)
 
CLEAN Clean     
8 Clean contact surfaces of brake linings (2) on brake caliper (1), on brake piston and on brake caliper support (6) NOTES
Do not use sharp-edged or pointy tools. Otherwise, the brake caliper (1) will be damaged.
Cleaner
*BR00.45-Z-1025-04A 
9 Bleed brake system Model 463.234
as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42 )
AR42.10-P-0010GW 
10 Install in the reverse order    
11 Adjust parking brake   AR42.20-P-0550GWX 
12 Operate brake pedal several times until the brake linings (2) make contact with the brake discs, and a firm resistance is noticeable.    
INSPECT Check     
13 Check brake system for leaks Model 463.234
as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42)
AR42.10-P-0015GW 
14 Carry out brake test on the test stand    
BRAKE LINES, BRAKE HOSES

Number Designation Model 463 (except 463.236/248/270/27 1/272/273) up to model year 2019,
BA42.10-P-1005-04B Brake hose to rear axle floating caliper Nm 18
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13668545Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1025-04A Cleaner A 005 989 19 71