Remove/Install Rear-Axle Brake Caliper - AR42.10-P-0080GWX
Model 463.234 as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42)
Model 463.255 as of model year 2013 up to model year 2019 with code MUK2 (USA or Canada vehicle model designation) with code ZQ0 (G 500 4x4 2 )
Model 463.274 as of model year 2013 up to model year 2019 with code LQ0 (G650 Landaulet)
MODIFICATION NOTES
| 12.10.2015 | Document reference changed | Operation step 11 |
Fig 1: Rear-Axle Brake Caliper Components Location - Model 463.255, 2016 Up To Model Year 2019 With Code MUK2
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Remove/install | |||
| 1 | Release parking brake by parking brake lever | ||
| 2 | Remove brake pads (2) | AR42.10-P-1710GWX | |
| 3 | Remove banjo bolt (5) | *BA42.10-P-1005-04B | |
| 4 | Seal exposed connections with plugs | Seal exposed connections immediately with stop plugs. Otherwise, the system venting process will be hampered. |
Fig 2 |
| 5 | Unhook brake cable from brake caliper (1) and remove brake caliper (1) | Only when replacing the brake caliper (1). | |
| Check | |||
| 6 | Check guide pin (3) for ease of movement | If a problem arises ↓ Replace brake caliper (1) |
|
| 7 | Check brake caliper (1) and dust boots of brake piston for leak tightness and damage | If a problem arises ↓ Replace brake caliper (1) |
|
| Clean | |||
| 8 | Clean contact surfaces of brake linings (2) on brake caliper (1), on brake piston and on brake caliper support (6) | Do not use sharp-edged or pointy tools. Otherwise, the brake caliper (1) will be damaged. Cleaner |
*BR00.45-Z-1025-04A |
| 9 | Bleed brake system | Model 463.234 as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42 ) |
AR42.10-P-0010GW |
| 10 | Install in the reverse order | ||
| 11 | Adjust parking brake | AR42.20-P-0550GWX | |
| 12 | Operate brake pedal several times until the brake linings (2) make contact with the brake discs, and a firm resistance is noticeable. | ||
| Check | |||
| 13 | Check brake system for leaks | Model 463.234 as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42) |
AR42.10-P-0015GW |
| 14 | Carry out brake test on the test stand |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 463 (except 463.236/248/270/27 1/272/273) up to model year 2019, | |
|---|---|---|---|
| BA42.10-P-1005-04B | Brake hose to rear axle floating caliper | Nm | 18 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |