LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Detachable Body Components - 463 Chassis >> Testing & Repair >> Remove/Install Engine Hood >> Remove/Install Engine Hood - AR88.40-P-3000XG

Remove/Install Engine Hood - AR88.40-P-3000XG

Model 463 

as of model year 2019 

Fig 1: Engine Hood Components Location - Model 463 As Of Model Year 2019
G13660317Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Open hood (1), raise to vertical position, and secure.   AR88.40-P-1000XG 
2 Remove electrical connectors (2) from spray nozzles together with connections (3) of hose line (4).   AR82.35-P-6970XG
3 Release hose line (4) and electrical wiring harness (5) from mounting clamps, expose, and remove from hood (1).    
4 Remove support (6). IMPORTANT Helpers required to secure hood (1). Support Fig 2
5 Remove screws (8) from upper parts of hinges (7) and remove hood (1). IMPORTANT Helpers required to secure and remove hood (1).
TORQUE SPECIFICATION Bolt, engine hood hinge to engine hood
*BA88.40-P-1001-01D 
6 Set down hood (1) on a suitable base. IMPORTANT Aid of helpers is required.  
7 Remove screws (9) from lower parts of hinges (7) and remove hinges (7). Only when replacing the hinges (7).
TORQUE SPECIFICATION Screw/bolt, engine hood hinge to body
*BA88.40-P-1002-01D 
8 Install in reverse order.    
  Adjust     
9 Adjust gap dimensions of hood (1) relative to front fenders, radiator grille, and windshield frame segment.   AR60.00-P-0900-01XG
    IMPORTANT After adjustment, hood (1) must close with little resistance.
Engine hood to fender
*BE60.00-P-1002-01XG 
    Hood to radiator grille *BE60.00-P-1001-01XG 
    Hood to windshield frame segment *BE60.00-P-1003-01XG 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 463 as of model year 2019
BE60.00-P-1001-01XG Hood to radiator grille Dimension "L1" mm 7 (±1)
For picture, see AR60.00-P-0900-01XG
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 463 as of model year 2019
BE60.00-P-1002-01XG Engine hood to fender Dimension "M1" mm 7 (±1, 5)
For picture, see AR60.00-P-0900-01XG
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 463 as of model year 2019
BE60.00-P-1003-01XG Hood to windshield frame segment Dimension "M2" mm 4, 5 (±0, 5)
For picture, see AR60.00-P-0900-01XG
ENGINE HOOD

Number Designation Model 461
Model 463
up to model year 2019
Model 463 as of model year 2019
BA88.40-P-1001-01D Bolt, engine hood hinge to engine hood Nm 20 20
ENGINE HOOD

Number Designation Model 461
Model 463
up to model year 2019
Model 463
as of model year 2019
BA88.40-P-1002-01D Screw/bolt, engine hood hinge to body Nm   20
Fig 2: Identifying Support (170 589 04 63 00)
G13660318Courtesy of MERCEDES-BENZ USA