Replace Rear Fender Complete - Ar63.50-P-1401LWA

Model 238.4

Fig 1: Rear Fender Complete Component Location (Model 238.4)

Courtesy of MERCEDES-BENZ USA

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
	General information on riveting		AH60.00-P-0003-01N
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01LWO
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	When replacing right rear fender (1), install standard fuel filler cap and cover filler neck with a spark protection blanket.
3	Cut off rear fender (1).	Commercially available devices/tools Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner	AR63.50-P-1401-01LWA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Primer stick	*BR00.45-Z-1012-07A
		Heat gun	Fig 4
	Preparation
4	Prepare rear fender (1).	Commercially available devices/tools Round wire brush Body power jigsaw	AR63.50-P-1401-02LWA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
5	Install rear fender (1).		AR63.50-P-1401-03LWA
		Commercially available devices/tools Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Hand riveter Wet/dry vacuum cleaner	AR60.00-P-0700-01LWO
		Front door to sidewall	*BE60.00-P-1007-01HA
		Trunk lid to fender at rear, top	*BE60.00-P-1009-01HA
		Taillamp to bumper	*BE60.00-P-1010-01HA
		Rear fender to taillamp	*BE60.00-P-1012-01HA
		Fuel filler flap	*BE60.00-P-1013-01HA
		Outside of taillamp to inside of taillamp	*BE60.00-P-1014-01HA
		Soft top compartment lid to rear fender	*BE60.00-P-1021-01HA
		Soft top compartment lid to trunk lid	*BE60.00-P-1022-01HA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		2-component adhesive repair kit, Betaforce 2850L	*BR00.45-Z-1154-02A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Welder	Fig 3
		Welder	Fig 5
		Feeler gauge As an alternative to restoring surfaces with body solder. ↓ Apply basic body filler.	Fig 2
			AR60.00-P-0031-01LWG
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Basic body filler	*BR00.45-Z-1057-07A
	Clean
6	Clean weld joints and sheet metal flanges.
7	Remove spark protection blankets.
8	Clean repair area.
	Paint
9	Prime repair areas with primer filler.	Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
10	Realize seam seal after repair work.		AR97.10-P-4000LWO
11	Paint repair areas and adjacent surfaces.	Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
12	Supplement cavity preservation.		AR97.20-P-1500LWO
	Assembly
13	Install all detachable parts in area of repair point.