Install Rear Fender Complete - Ar63.50-P-1401-03LWA
Model 238.4
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.4 | ||
|---|---|---|---|---|
| BE60.00-P-1007-01HA | Front door to sidewall | Dimension "H1" | mm | 3, 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSION
| Number | Designation | Model 238.4 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01HA | Trunk lid to fender at rear, top | Dimension "K" | mm | 3 (±0, 5) |
| Dimension "K1" | mm | - | ||
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.4 | ||
|---|---|---|---|---|
| BE60.00-P-1012-01HA | Rear fender to taillamp | Dimension "N" | mm | 1 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.4 | ||
|---|---|---|---|---|
| BE60.00-P-1021-01HA | Soft top compartment lid to rear fender | Dimension "Z3" | mm | 3 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LWO | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1154-02A | 2-component adhesive repair kit, Betaforce 2850L | A 012 989 12 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
The next steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle. The superordinate service document as well as the safety information in the service document must be observed.
- Install rear fender (1) and fit.
- Install trunk lid.
- Install rear bumper.
- Install rear lamp.
- Install door seal.
- Install lock striker.
- Check gap dimensions with
feeler gauge and adjust.
- Fix rear fender (1) in place.
- Remove lock striker.
- Remove door seal.
- Remove rear lamp.
- Remove rear bumper.
- Remove trunk lid.
- Drill rivet holes in rear fender (1) with Ø 6.7 mm (area A).
- Remove rear fender (1).
- Deburr rivet holes on rear fender (1) and on body.
- Apply sealant in cross-hatched areas on foam part and on body (areas B).
- Apply 2-component adhesive in cross-hatched areas on body (areas C).
Observe pretreatment of bonding surfaces and the manufacturer's specifications for the curing and processing time of 2-component adhesive.
- Apply 2-component adhesive in cross-hatched areas on body (areas D).
- Install rear fender (1) and fix in place.
- Rivet rear fender (1) with Ø 6.5x12.5 rivets (area E).
- Rear fender (1)
(areas F1, F2, F3).
- Rear fender (1)
- Rear fender (1)
(area H).
- Rear fender (1)
- Rear fender (1)
(area J).
- Surface-grind inert gas welds (area J).
- Apply body solder or basic body filler to surfaces on rear fender (1) and smoothen (area J).
- Remove body solder residues and/or grinding dust.