Remove/Install Outer Rear Wheel Well - Ar63.10-P-0665LWO
Model 238
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01LWO | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket | ||
| 3 | Remove rear fender | Model 238 Model 238.3 |
AR63.50-P-1401LWO |
| 4 | Separate outer rear wheel well (1) | AR63.10-P-0660-01LWO | |
| 000 588 00 84 00 Heat gun | Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
WS54.00-P-0049B | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 5 | Prepare outer rear wheel well (1) | Round wire brush Body power jigsaw |
AR63.10-P-0670-05LWO |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 6 | Install rear outer wheel well (1) | AR63.10-P-0670-06LWO | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
WS60.00-P-0022K | |
| Model 238.3Front door to sidewall | *BE60.00-P-1007-01HA | ||
| Model 238.3Trunk lid to fender at rear, top | *BE60.00-P-1009-01HA | ||
| Model 238.3Taillamp to bumper | *BE60.00-P-1010-01HA | ||
| Model 238.3Rear fender to taillamp | *BE60.00-P-1012-01HA | ||
| Model 238.3Outside of taillamp to inside of taillamp | *BE60.00-P-1014-01HA | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| 7 | Clean welds and sheet metal flanges | Round wire brush |
|
| 8 | Install rear fender | Model 238 Model 238.3 |
AR63.50-P-1401LWO |
| 9 | Install all detachable body components in area to be repaired |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.3 | ||
|---|---|---|---|---|
| BE60.00-P-1007-01HA | Front door to sidewall | Dimension "H1" | mm | 3, 5 (± 0, 5) |
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.3 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01HA | Trunk lid to fender at rear, top | Dimension "K" | mm | 3, 5 (± 0, 5) |
| Dimension "K1" | mm | 4 (± 0, 5) | ||
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.3 | ||
|---|---|---|---|---|
| BE60.00-P-1010-01HA | Taillamp to bumper | Dimension "L" | mm | 1, 5 (± 0, 5) |
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.3 | ||
|---|---|---|---|---|
| BE60.00-P-1012-01HA | Rear fender to taillamp | Dimension "N" | mm | 1 (± 0, 5) |
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.3 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01HA | Outside of taillamp to inside of taillamp | Dimension "T" | mm | 4 (± 1) |
| For picture, see | AR60.00-P-0700-01LWO | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |