Install Outer Rear Wheel Well - Ar63.10-P-0670-06LWO

Model 238

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 238.3
BE60.00-P-1007-01HA	Front door to sidewall	Dimension "H1"	mm	3, 5 (± 0, 5)
BE60.00-P-1007-01HA	Front door to sidewall	For picture, see		AR60.00-P-0700-01LWO

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 238.3
BE60.00-P-1009-01HA	Trunk lid to fender at rear, top	Dimension "K"	mm	3, 5 (± 0, 5)
		Dimension "K1"	mm	4 (± 0, 5)
		For picture, see		AR60.00-P-0700-01LWO

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 238.3
BE60.00-P-1010-01HA	Taillamp to bumper	Dimension "L"	mm	1, 5 (± 0, 5)
BE60.00-P-1010-01HA	Taillamp to bumper	For picture, see		AR60.00-P-0700-01LWO

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 238.3
BE60.00-P-1012-01HA	Rear fender to taillamp	Dimension "N"	mm	1 (± 0, 5)
BE60.00-P-1012-01HA	Rear fender to taillamp	For picture, see		AR60.00-P-0700-01LWO

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 238.3
BE60.00-P-1014-01HA	Outside of taillamp to inside of taillamp	Dimension "T"	mm	4 (± 1)
BE60.00-P-1014-01HA	Outside of taillamp to inside of taillamp	For picture, see		AR60.00-P-0700-01LWO

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1035-13A	Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

The next steps are shown on the left side of the vehicle and must be performed in a similar manner on the right side of the vehicle in the event of damage.

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Install outer rear wheel well (1), rear fender, taillamp, seal and lock striker and fit.
Check and adjust gap dimensions. Model 238.3
Model 238.3

Model 238.3

Model 238.3

Model 238.3
Fix outer rear wheel well (1) in place.
Remove rear fender, taillamp, seal and lock striker.
Drill rivet holes in outer rear wheel well (1) with Ø 6.7 mm (areas A₁ and A₂ ).
Transfer positions of present holes in body with borehole finder to outer rear wheel well (1) (area A₂ ).
Remove outer rear wheel well (1).
Deburr rivet holes on outer rear wheel well (1) and body on both sides.
Remove drill chips.
Coat insides of riveted joints with zinc dust paint.

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Apply 2-component adhesive in crosshatched area on body (area B).
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.
Apply sealant to foam part in cross-hatched area (area C).

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Install outer rear wheel well (1) and fix in place.
Rivet outer rear wheel well (1) with Ø 6.4x12 rivets (areas D).
Clamping range 1.5 mm up to 1.6 mm.
Outer rear wheel well (1) (areas E).

Courtesy of MERCEDES-BENZ USA
Outer rear wheel well (1) (areas F).
Outer rear wheel well (1) (area G).
Bend over sheet metal lugs (arrows).