Partially Replace Inner Side Wall With Outer Rear Wheel Well - Ar63.10-P-6050LWO
Model 238.3
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on riveting | AH60.00-P-0003-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover detachable parts that remain in vehicle with spark protection blankets. | ||
| 3 | Remove C-pillar. | AR63.20-P-0500LWO | |
| 4 | Set up straightening bench with straightening bench support members and straightening set. | Fig 6 | |
| 5 | Place vehicle on straightening bench and secure. | ||
| 6 | Remove inner side wall (1). | Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
AR63.10-P-6050-01LWO |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Fig 4 | |||
| 7 | Prepare inner side wall (1). | Round wire brush Body power jigsaw |
AR63.10-P-6050-02LWO |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| 8 | Install inner side wall (1). | Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
AR63.10-P-6050-03LWO |
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Fig 6 | |||
| Fig 3 | |||
| Fig 5 | |||
| Fig 2 | |||
| 9 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 10 | Clean weld joints and sheet metal flanges. | Round wire brush |
|
| 11 | Install C-pillar. | AR63.20-P-0500LWO | |
| 12 | Remove spark protection blankets. | ||
| 13 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |