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Home >> Mercedes Benz >> 2021 >> E450 Base, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (238 Chassis) >> Side Wall Body Repair >> Prepare Inner Side Wall And Outer Rear Wheelhouse For Installation - Ar63.10-P-6050-02LWO

Prepare Inner Side Wall And Outer Rear Wheelhouse For Installation - Ar63.10-P-6050-02LWO

Model 238.3 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

G15466621Courtesy of MERCEDES-BENZ USA
  1. Cut off spot welds on inner side wall (1) (areas A and B).

    IMPORTANT Cut off spot welds from inside (area B).

    G15466622Courtesy of MERCEDES-BENZ USA
  2. Mark separating points on inner side wall (1) and cut (areas C and D).

    IMPORTANT Transfer separation points from vehicle

    G15466623Courtesy of MERCEDES-BENZ USA
  3. Grind mating surfaces on inner side wall (1) down to bare metal in cross-hatched areas.

    IMPORTANT Grind mating surfaces on inside down to bare metal (area E).

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  4. Remove grinding dust.
  5. Apply zinc dust paint to insides of spot weld flanges.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas E and F).

    Otherwise adhesion problems can occur.

    IMPORTANT Observe pretreatment of bonding surfaces.