Remove/Install D-Pillar - Ar63.20-P-2000LWT
Model 213.2
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U>= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | AH00.00-Z-0300-01A . | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | ||
| Notes on battery | AH54.10-P-0001-01A . | ||
| General information on body repair | AH60.00-N-0001-01A . | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Remove rear fender | AR63.50-P-1401LWT . | |
| 4 | Remove D-pillar (1) and strut (2) | AR63.20-P-2000-01LWT . | |
| 000 588 00 84 00 Heat gun | Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
WS54.00-P-0049B . | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 5 | Prepare D-pillar (1) and strut (2) | Round wire brush Body power jigsaw |
AR63.20-P-2000-02LWT . |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. |
AS00.00-Z-0007-01A . | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | ||
| General information on riveting | AH60.00-P-0003-01N . | ||
| 6 | Install D-pillar (1) and strut (2) | AR63.20-P-2000-03LWT . | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K . | ||
| 000 588 02 84 00 Welder | Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
WS60.00-P-0022K . | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A . | ||
| Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A . | ||
| 7 | Clean welds and sheet metal flanges | Round wire brush |
|
| 8 | Install rear fender | AR63.50-P-1401LWT . | |
| 9 | Install detachable parts in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1035-13A | Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |