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Install D-Pillar - Ar63.20-P-2000-03LWT

Model 213.2 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Install strut (2), fit and fix in place.
  2. Drill rivet holes in strut (2) with Ø 6.7 mm bit (area A).
  3. Remove strut (2).
  4. Deburr rivet holes in strut (2) and body on both sides.
  5. Remove drilling chips.
  6. Coat insides of riveted joints with zinc dust paint.
    G13774024Courtesy of MERCEDES-BENZ USA
  7. Install strut (2) and fix in place.
  8. Rivet strut (2) with Ø 6.4x12 rivet (area B).

    IMPORTANT Clamping range 1.3 mm to 1.4 mm.

  9. Strut (2) POLARIZATION RESISTANCE SINGLE-ARROW SPOT WELD (areas C).
  10. Strut (2) SHIELDED GAS SEAM WELD (areas D).
    G13774025Courtesy of MERCEDES-BENZ USA
  11. Apply sealant to strut (2) in crosshatched area.
    G13774026Courtesy of MERCEDES-BENZ USA
  12. Install D-pillar (1) and fix in place.
  13. D-pillar (1) POLARIZATION RESISTANCE SINGLE-ARROW SPOT WELD (areas E).
  14. D-pillar (1) SHIELDED GAS SEAM WELD (area F).

    IMPORTANT Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion.

  15. Grind inert gas weld on D-pillar (1) down flat (area F).

    IMPORTANT Grind down flat only on beaded areas and contact areas of rear fender.

  16. Clean weld joints that are no longer accessible after rear fender is installed, and coat with zinc dust paint.
    G13774027Courtesy of MERCEDES-BENZ USA