Replace Rear Fender Complete - Ar63.50-P-1401LWT

Model 213.2 

Fig 1: Quarter Panel Component Location (Model 213.2)

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A .
	General information on body repair		AH60.00-N-0001-01A .
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A .
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX .
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01LWE .
	General information on MB materials		AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blankets	When replacing the right rear fender (1), the standard tank lock must be installed and the filler neck covered with a welding protection blanket.
3	Separate rear fender (1)		AR63.50-P-1401-01LWT .
	000 588 00 84 00 Heat gun	Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner	WS54.00-P-0049B .
		Primer stick	*BR00.45-Z-1012-07A .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
4	Prepare rear fender (1)	Commercially available devices/tools  Round wire brush Body power jigsaw	AR63.50-P-1401-02LWT .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
	General information on riveting		AH60.00-P-0003-01N .
5	Install rear fender (1)		AR63.50-P-1401-03LWT .
	000 588 01 84 00 Welder		WS60.00-P-0021K .
	000 588 02 84 00 Welder		WS60.00-P-0022K .
		Gap dimensions on hoods, doors and lids Commercially available devices/tools  Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner	AR60.00-P-0700-01LWE .
		Rear door to side section, bottom	*BE60.00-P-1009-01GA .
		Sidewall to liftgate	*BE60.00-P-1021-01GA .
		Outside of taillamp to inside of taillamp	*BE60.00-P-1022-01GA .
		Rear sidewall to taillamp	*BE60.00-P-1014-01GA .
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A .
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A .
		Blind rivet with countersunk head 6.4 X 14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1043-13A .
		Feeler gauge
		As an alternative to restoring surfaces with body solder. ↓ Apply basic body filler.	AR60.00-P-0031-01LWG .
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A .
		Basic body filler	*BR00.45-Z-1057-07A .
6	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
7	Remove spark protection blankets
8	Clean repair area	Commercially available devices/tools  Wet/dry vacuum cleaner
9	Prime repair area using primer filler Notes on paintwork repairs	Use only primer filler approved by Daimler AG:	AH98.00-P-9408-02A .
10	Seal seam following repairs		AR97.10-P-4000LWE .
11	Paint repair areas and adjacent surfaces Notes on paintwork repairs	Use only paints approved by Daimler AG:	AH98.00-P-9408-02A .
12	Add cavity preserving agent		AR97.20-P-1500LWE .
13	Install all detachable body components in area to be repaired

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 213.2
BE60.00-P-1009-01GA	Rear door to side section, bottom	Dimension "I"	mm	3, 3 (±0, 5)
		For picture, see		AR60.00-P-0700-01LWE .

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 213.2
BE60.00-P-1014-01GA	Rear sidewall to taillamp	Dimension "N"	mm	1 (±0, 7)
		For picture, see		AR60.00-P-0700-01LWE .

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 213.2
BE60.00-P-1021-01GA	Sidewall to liftgate	Dimension "S"	mm	3, 5 (±0, 8)
		For picture, see		AR60.00-P-0700-01LWE .

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 213.2
BE60.00-P-1022-01GA	Outside of taillamp to inside of taillamp	Dimension "T"	mm	3, 8 (±1, 0)
		For picture, see		AR60.00-P-0700-01LWE .

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1035-13A	Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1043-13A	Blind rivet with countersunk head 6.4 X 14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)	A 000 991 82 32
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71