Remove/Install Flywheel/Drive Plate - AR03.30-P-8001MNA
Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
Engine 178 in model 190
MODIFICATION NOTES
| 03.06.2022 | Special tool changed from 001 589 65 09 00 to 177 589 00 03 00. | Operation step 3. |
Shown on engine 177
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove/install | |||
| 1.1 | Remove transmission with start-off clutch. | Engine 177 in model 205 with transmission 722.93 | AR27.10-P-0505MNA |
| 1.2 | Remove drive shaft with the drive shaft housing. | Engine 178 in model 190 | AR41.50-P-0011MNB |
| 1.3 | Remove transmission with torque converter. | Engine 176 in model 463 with transmission 722.9 up to model year 2019 | AR27.10-P-0500GW |
| 2 | Place starter (5) to one side with lines still connected. | ||
| 3 | Insert retaining lock for starter ring gear in starter opening. | Engine 178 in model 190 | AR03.30-P-1600-06MNB |
| Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 Otherwise, damage to the engine or even failure of the engine may occur. |
AR03.30-P-1600-06MNA | ||
| Fig 2 | |||
| Fig 3 | |||
| 4 | Mark position of the perforated disk (2) for clutch plate (1) in color. | Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 |
|
| 5 | Remove screws (3). | *BA03.30-P-1002-01W | |
Engine 177.980 in model 205Bolt, drive plate to crankshaft |
*BA03.30-P-1003-01W | ||
| 6 | Remove perforated disk (2). | Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 The colored markings on the perforated disk (2) and on the clutch plate (1) must match. Vibrations will occur in the drivetrain otherwise. |
|
| 7 | Remove drive plate (1). | Engine 177 in model 205 The perforated disk (4) remains on the engine. |
|
| 8 | Install in the reverse order. |
FLYWHEEL, VIBRATION DAMPER
| Number | Designation | Engine 178 | ||
|---|---|---|---|---|
| BA03.30-P-1002-01W | Bolt, two-mass flywheel to crankshaft | Stage 1 | Nm | 20 |
| Stage 2 | Nm | 45 | ||
| Stage 3 | ∠° | 90 | ||
FLYWHEEL, VIBRATION DAMPER
| Number | Designation | Engine 176 | Engine 177 | ||
|---|---|---|---|---|---|
| BA03.30-P-1003-01W | Bolt, drive plate to crankshaft | Stage 1 | Nm | 20 | 20 |
| Stage 2 | Nm | 45 | 45 | ||
| Stage 3 | ∠° | 90 | 90 | ||