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Home >> Mercedes Benz >> 2021 >> C63 AMG 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly -- 205 Chassis >> Testing & Repair >> Remove/Install Flywheel/Drive Plate - AR03.30-P-8001MNA

Remove/Install Flywheel/Drive Plate - AR03.30-P-8001MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

Engine 178 in model 190 

MODIFICATION NOTES

03.06.2022 Special tool changed from 001 589 65 09 00 to 177 589 00 03 00. Operation step 3.  

Shown on engine 177 

Fig 1: Flywheel/Drive Plate Component Location - Model 205 W/ Engine 177
G14805247WARNINGCAUTIONREMOVINGINSTALLINGNOTESSPECIAL TOOLSPECIAL TOOLTORQUE SPECIFICATIONTORQUE SPECIFICATIONINSTALLATION NOTESIMPORTANTCourtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
REMOVINGINSTALLING Remove/install     
1.1 Remove transmission with start-off clutch. Engine 177 in model 205 with transmission 722.93 AR27.10-P-0505MNA
1.2 Remove drive shaft with the drive shaft housing. Engine 178 in model 190 AR41.50-P-0011MNB
1.3 Remove transmission with torque converter. Engine 176 in model 463 with transmission 722.9 up to model year 2019 AR27.10-P-0500GW
2 Place starter (5) to one side with lines still connected.    
3 Insert retaining lock for starter ring gear in starter opening. Engine 178 in model 190 AR03.30-P-1600-06MNB
    Engine 176 in model 463 up to model year 2019
Engine 177 in model 205 NOTES Only turn engine at the center bolt of the crankshaft in the direction of engine rotation using the specified box wrench.
Otherwise, damage to the engine or even failure of the engine may occur.
AR03.30-P-1600-06MNA 
    SPECIAL TOOL Ring wrench Fig 2
    SPECIAL TOOL Retaining lock Fig 3
4 Mark position of the perforated disk (2) for clutch plate (1) in color. Engine 176 in model 463 up to model year 2019
Engine 177 in model 205
 
5 Remove screws (3). TORQUE SPECIFICATION Engine 178.9 in model 190Bolt, two-mass flywheel to crankshaft *BA03.30-P-1002-01W 
    TORQUE SPECIFICATION Engine 176 in model 463 up to model year 2019
Engine 177.980 in model 205Bolt, drive plate to crankshaft
*BA03.30-P-1003-01W 
6 Remove perforated disk (2). Engine 176 in model 463 up to model year 2019
Engine 177 in model 205 INSTALLATION NOTES :
The colored markings on the perforated disk (2) and on the clutch plate (1) must match. Vibrations will occur in the drivetrain otherwise.
 
7 Remove drive plate (1). IMPORTANT Engine 176 in model 463 up to model year 2019
Engine 177 in model 205
The perforated disk (4) remains on the engine.
 
8 Install in the reverse order.    
FLYWHEEL, VIBRATION DAMPER

Number Designation Engine 178
BA03.30-P-1002-01W Bolt, two-mass flywheel to crankshaft Stage 1 Nm 20
Stage 2 Nm 45
Stage 3 ∠° 90
FLYWHEEL, VIBRATION DAMPER

Number Designation Engine 176 Engine 177
BA03.30-P-1003-01W Bolt, drive plate to crankshaft Stage 1 Nm 20 20
Stage 2 Nm 45 45
Stage 3 ∠° 90 90
Fig 2: Identifying Ring Wrench (177 589 00 03 00)
G11971950Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Retaining Lock (112 589 03 40 00)
G12933279Courtesy of MERCEDES-BENZ USA