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Home >> Mercedes Benz >> 2021 >> C63 AMG 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging -- 205 Chassis >> Testing & Repair >> Remove/Install Upper Coolant Expansion Reservoir For Low-Temperature Circuit >> (Remove/Install Lower Coolant Expansion Reservoir For Low-Temperature Circuit - AR09.41-P-0060MNG)

(Remove/Install Lower Coolant Expansion Reservoir For Low-Temperature Circuit - AR09.41-P-0060MNG)

Engine 177.### ## up to 081179 in model 205, 253 

G14814237Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice Notes on coolant   AH20.00-P-2080-01KOA
Notice Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on coolant level   AH20.00-P-1142-01CW
REMOVINGINSTALLING Remove/install     
1 Remove fan unit. Engine 177.### ## up to 081179 in model 205 AR20.40-P-5050MNA
    Engine 177.### ## up to 081179 in model 253
INSTALLATION IMPORTANT Do not install center and front lower engine compartment lining until after leak test.
AR20.40-P-5050MNG
2 Remove feed line (1) on lower coolant expansion reservoir (4) and seal openings with suitable stop plugs.   AR20.30-P-0010-02XGA
    SPECIAL TOOL Record plug Fig 2
3 Remove coolant hose (5) from lower coolant expansion reservoir (4) and seal openings with suitable protective covers.   AR20.20-P-7441-01RQ
    SPECIAL TOOL Set of protective covers Fig 1
4 Remove screw (3). TORQUE SPECIFICATION Screw, low-temperature circuit expansion reservoir at bottom to charge air cooler/crankcase/cylinder head cover holder *BA09.41-P-1010-01X 
5 Remove vacuum line (2) from lower coolant expansion reservoir (4).    
6 Move lower coolant expansion reservoir (4) in direction of arrow and remove downward.    
7 Install in the reverse order.    
8 Check low-temperature circuit for leak tightness. Engine 177.### ## up to 081179 in model 205 AR09.41-P-1011MNA 
    Engine 177.### ## up to 081179 in model 253 AR09.41-P-1011MNG
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Perform an engine test run and in doing so check low-temperature circuit for proper function.    
10 Install the center and front lower engine compartment paneling.   AR61.20-P-1105LW
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1010-01X Screw, low-temperature circuit expansion reservoir at bottom to charge air cooler/crankcase/cylinder head cover holder Nm 9
Fig 1: Identifying Set Of Protective Covers (001 589 11 91 00)
G14785720Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA