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Home >> Mercedes Benz >> 2021 >> C63 AMG 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging -- 205 Chassis >> Testing & Repair >> Check Low-Temperature Circuit For Leaktightness - AR09.41-P-1011MNA

Check Low-Temperature Circuit For Leaktightness - AR09.41-P-1011MNA

Engine 177 in model 205 

G14814246Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A
Notice Notes on coolant   AH20.00-P-2080-01KOA
REMOVING Remove     
1 Unscrew cap on expansion reservoir (1)    
INSPECT Check     
2 Check coolant level and antifreeze content of coolant in low-temperature circuit and correct i necessary FLUID SPECIFICATION Cooling system *BF20.00-P-1001-02LA 
3 Screw tester cap (2) on expansion reservoir (1) SPECIAL TOOL Test cap Fig 1
4 Connect pressure pump (3) at tester cap (2) SPECIAL TOOL Pressure pump Fig 2
5 Apply compressed air to low-temperature circuit for 2 minutes at the test pressure NOTES Do not exceed the specified test pressure.
Damage can occur otherwise on the low-temperature circuit.
IMPORTANT There should be no pressure loss within a period of 2 minutes.
 
    Test pressure for pressure-testing the low-temperature circuit *BE20.30-P-1001-01D 
6 Perform a visual inspection on the assembly parts carrying coolant In the event of pressure loss
IMPORTANT Check condition and coolant loss for all assembly part carrying coolant and connections and remove coolant loss if necessary using suitable measures.
 
INSTALLING Install     
7 Actuate pressure relief button on pressure pump (3) and relieve the pressure SPECIAL TOOL Pressure pump Fig 2
8 Unscrew tester cap (2) at the expansion reservoir (1) SPECIAL TOOL Test cap Fig 1
INSPECT Check     
9 Check coolant level and antifreeze content coolant If necessary  
    FLUID SPECIFICATION Cooling system *BF20.00-P-1001-02LA 
10 Screw cap onto expansion reservoir (1)    
COOLING SYSTEM CHECK VALUES

Number Designation Engine 177
BE20.30-P-1001-01D Test pressure for pressure-testing the Overpressure low-temperature circuit bar 1, 4
COOLING SYSTEM

Number Designation Engine 177 in model 205
BF20.00-P-1001-02LA Cooling system Workshop replacement amount Main circuit Liter ≈ 11, 1
NT1-circuit Liter ≈ 4, 6
NT2-circuit Liter -
Antifreeze/water Down to -37°C % 50/50
-38°C and below % 55/45
Specifications for Operating Fluids, sheet BB00.40-P-0310-01A
Specifications for Operating Fluids, sheet BB00.40-P-0325-06A
Specifications for Operating Fluids, sheet BB00.40-P-0326-06A
Fig 1: Identifying Test Cap (210 589 00 91 00)
G12618396Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Pressure Pump (124 589 24 21 00)
G12817109Courtesy of MERCEDES-BENZ USA