Remove/Install Rear Wall Window - AR67.20-P-2000LW

Model 205.0/1/3 

Shown on model 205.0 

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Notes on remove/install rear window		AH67.20-P-2000-01T
	Notes on sensor system for trunk lid opening/closing		AH80.61-P-0001-01A
	Remove
1	Prepare 1-component adhesive		AR67.10-P-1000-12SX
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 2
2	Open side window in driver door
3	Remove left and right C-pillar paneling and lay down to side with installed seat belts	Model 205.0/1	AR68.30-P-4490LW
		Model 205.3	AR68.30-P-4490CLW
4	Cover over rear shelf
5	Separate electrical connectors (2)	The number of electrical connectors (2) depends on the vehicle equipment.
6	Remove ground line (3) from C-pillar
7	Fasten all electrical lines connected to the rear window (1) to inside of the rear window (1) with adhesive tape (4)	Number of electrical lines according to vehicle equipment.
8	Remove left drip rail
9	Open trunk lid
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
10	Cut out rear window (1) with window removal tool and remove	Punch left upper bonding in area of removed drip rail. Helper required to remove rear window (1).	AR67.10-P-1000-11SX
	Clean
11	Clean passenger compartment
	Install
12	Prepare body flange for installation of window		AR67.10-P-1501-01P
	General notes about painting the body flange in the glazing area	Use only primer filler approved by Daimler AG	AH98.00-P-9408-06A
		Primer stick	*BR00.45-Z-1012-07A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
13	Prepare rear window (1) for installation	The bonding area on the windshield (1) must be absolutely free of dust and grease. Otherwise the adhesive force of the adhesive material starts to decrease.	AR67.10-P-1000-03P
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
14	Replace rubber window spacers	Remove protective foil from rubber window spacers only on one side.	AR67.10-P-1000-02T
15	Align rear window (1) in body opening		AR67.20-P-2000-04P
		Distance between top edge of window and transition between fold and rear edge of roof	*BE67.20-P-1001-01M
		Distance between window edge at the side and the C-pillar panel	*BE67.20-P-1002-01M
		Feeler gauge	Fig 1
16	Remove protective foil from rubber window spacers
17	Apply adhesive material	Install rear window (1) within 10 minutes after applying adhesive material to body flange. Otherwise the adhesive force of the adhesive material starts to decrease. Uniformly apply adhesive bead at a height of approx. 13 mm.	AR67.10-P-1000-08P
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 2
18	Clean rear window (1) and fix in place with suitable adhesive tape	The side window of the driver door should remain open during the curing time. Otherwise the rear window (1) can be pressed toward outside by the air when a door is closed. Helper required. The curing time of the adhesive material is approx. 2 h measured from the time the rear window (1) is installed.	AR67.20-P-2000-05P
19	Install ground line (3) on C-pillar
20	Connect electrical connectors (2)	The number of electrical connectors (2) depends on the vehicle equipment.
21	Remove cover from rear shelf
22	Install left and right C-pillar paneling	Model 205.0/1	AR68.30-P-4490LW
		Model 205.3	AR68.30-P-4490CLW
23	Install left drip rail
24	Close side window in driver door	After curing time of adhesive material.
25	Remove all adhesive strips and close trunk lid	After curing time of adhesive material.
	Clean
26	Clean rear window (1) and vehicle interior	After curing time of adhesive material.

REAR WINDOW

Number	Designation		Model 205
BE67.20-P-1001-01M	Distance between top edge of window and transition between fold and rear edge of roof	mm	2, 5 (±1, 0)

REAR WINDOW

Number	Designation		Model 205
BE67.20-P-1002-01M	Distance between window edge at the side and the C-pillar panel	mm	3, 0 (±1, 5)

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1135-02A	Repair kit for installing windshields, 1-component adhesive	A 221 670 81 01