Replace Complete B-Pillar - Ar63.20-P-1350LW

Model 205.0/1/2 

Model 253 

Model 293 

Fig 1: Center Pillar, Inner Roof Frame And Quarter Panel Component Locations (Model 205.0/1/2) (Shown On Model 205.0)

Courtesy of MERCEDES-BENZ USA

Shown on model 205.0 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A .
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A .
Topical note	Notes on battery		AH54.10-P-0001-01A .
Topical note	General information on body repair		AH60.00-N-0001-01A .
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX .
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N .
	General information on MB materials		AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Set up straightening bench with straightening bench crossmembers and straightening tool set
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K .
4	Place vehicle on straightening bench and fasten
5	Remove B-pillar paneling (1) and B-pillar reinforcement (2)	Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Drill bits and milling cutters for high-strength steels Heat gun Wet/dry vacuum cleaner	AR63.20-P-1350-05LW .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
6.1	Prepare B-pillar paneling (1) and B-pillar reinforcement (2)	If B-pillar paneling (1) is sufficient to cover damaged area. Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Drill bits and milling cutters for high-strength steels	AR63.20-P-1350-07LW .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
6.2	Prepare B-pillar paneling (1), B-pillar reinforcement (2) and longitudinal member paneling (3)	If the B-pillar paneling (1) is not sufficient to cover the damaged area.	AR63.20-P-1350-07LW .
		Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Drill bits and milling cutters for high-strength steels Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
	General information on riveting		AH60.00-P-0003-01N .
7.1	Install B-pillar paneling (1) and B-pillar reinforcement (2)	If B-pillar paneling (1) is sufficient to cover damaged area.	AR63.20-P-1350-06LW .
	000 588 01 84 00 Welder		WS60.00-P-0021K .
	000 588 02 84 00 Welder		WS60.00-P-0022K .
	000 588 01 23 00 Body straightening system	Commercially available devices/tools  Round wire brush Drill bits and milling cutters for high-strength steels Manual temporary fastener, 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner	WS60.00-P-0023K .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A .
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A .
		Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A .
		Blind rivet with countersunk head 6.4X 15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1044-13A .
		Side portal frame
7.2	Install B-pillar paneling (1), B-pillar reinforcement (2) and longitudinal member paneling (3)	If the B-pillar paneling (1) is not sufficient to cover the damaged area.	AR63.20-P-1350-06LW .
	000 588 01 84 00 Welder		WS60.00-P-0021K .
	000 588 02 84 00 Welder		WS60.00-P-0022K .
	000 588 01 23 00 Body straightening system	Commercially available devices/tools  Round wire brush Drill bits and milling cutters for high-strength steels Manual temporary fastener, 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner	WS60.00-P-0023K .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A .
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A .
		Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A .
		Blind rivet with countersunk head 6.4X 15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1044-13A .
		Side portal frame
8	Release vehicle from straightening bench, lift vehicle and remove straightening bench
9	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
10	Remove spark protection blankets
11	Clean repair area	Commercially available devices/tools  Wet/dry vacuum cleaner
12	Prime repair area using primer filler
Topical note	Notes on paintwork repairs	Use only primer filler approved by Daimler AG:	AH98.00-P-9408-02A .
13	Seal seam following repairs		AR97.10-P-4000LW .
14	Paint repair areas and adjacent surfaces
Topical note	Notes on paintwork repairs	Use only paints approved by Daimler AG:	AH98.00-P-9408-02A .
15	Add cavity preserving agent		AR97.20-P-1500LW
16	Install all detachable body components in area to be repaired

Courtesy of MERCEDES-BENZ USA