Replace Spare Tire Well - Ar64.20-P-1245LWR
Model 205.4, 238.4
Shown on model 205.4
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | |
| Topical note | General information on body repair | AH60.00-N-0001-01A . | |
| Topical note | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | |
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Coverall detachable parts remaining in vehicle with spark protection blanket. | ||
| 3 | Remove front spare wheel well (1) and rear spare wheel well (2). | AR64.20-P-1245-01LWR . | |
| 1K-zinc dust paint | BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| Topical note | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | |
| General information on riveting | AH60.00-P-0003-01N . | ||
| 4 | Prepare front spare wheel well (1) and rear spare wheel well (2). | AR64.20-P-1245-02LWR . | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A . | ||
| 5 | Install front spare wheel well (1) and rear spare wheel well (2). | AR64.20-P-1245-03LWR . | |
| Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A . | ||
| Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A . | ||
| Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A . | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| 6 | Clean weld joints and sheet metal flange. | ||
| 7 | Remove spark protection blankets. | ||
| 8 | Clean repair area. | ||
| 9 | Treat repair areas with primer filler. | ||
| Topical note | Notes on paintwork repairs | AH98.00-P-9408-02A . | |
| 10 | Seal seam after repair. | Model 205.4 | AR97.10-P-4000LW . |
| Model 238.4 | AR97.10-P-4000LWO | ||
| 11 | Paint repair areas and adjacent surfaces. | ||
| Topical note | Notes on paintwork repairs | AH98.00-P-9408-02A . | |
| 12 | Supplement cavity preservation | Model 205.4 | AR97.20-P-1500LW |
| Model 238.4 | AR97.20-P-1500LWO | ||
| 13 | Reinstall detachable parts in area of repair point. |
SPARE WHEEL WELL REPAIR MATERIALS (Model 205.4)
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1034-13A | Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |