Remove/Install Outer Rear Wheel Well - Ar63.10-P-0665LF

Model 205.0/1/2/3 

Model 217.3 

Model 222 except code Z07 (B7 armoring on special protection version) 

Model 253 Model 293 

Fig 1: Outer Rear Wheel Well Component Location (Model 205.0/1/2/3) (Shown On Model 222)

Courtesy of MERCEDES-BENZ USA

Shown on model 222 

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 205.0/1/2 Model 222 except code Z07 (B7 armoring on special protection version) Model 253 Model 293	AS00.00-Z-0035-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A .
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		AH00.00-Z-0300-01A .
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A .
Topical note	Notes on battery		AH54.10-P-0001-01A .
Topical note	General information on body repair		AH60.00-N-0001-01A .
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX .
	Notes on acoustic foam and structural foam in the vehicle	Model 217.3 Model 222 except code Z07 (B7 armoring on special protection version)	AH60.00-P-0039-01A
	Notes on acoustic foam and structural foam in the vehicle	Model 205.0/1/2/3	AH60.00-P-0039-01LW .
	Notes on acoustic foam and structural foam in the vehicle	Model 253 Model 293	AH60.00-P-0039-01LWG
	General information on MB materials		AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Remove rear fender.	Model 253.3	AR63.50-P-1401LWX
		Model 205.0/1	AR63.50-P-1400LW .
		Model 205.2, 253.9	AR63.50-P-1400LWS
		Model 293 Model 205.3	AR63.50-P-1400CLW .
		Model 217.3	AR63.50-P-1400LC
		Model 222 except code Z07 (B7 armoring on special protection version)	AR63.50-P-1400LF
4	Cut off outer rear wheel well (1).		AR63.10-P-0660-01LF .
	000 588 00 84 00 Heat gun	Commercially available devices/tools  Round wire brush Spot weld milling machine Body power jigsaw Wet/dry vacuum cleaner	WS54.00-P-0049B .
		1 K-zinc dust paint	*BR00.45-Z-1056-07A .
5	Prepare outer rear wheel well (1).	Commercially available devices/tools  Round wire brush Body power jigsaw 1 K-zinc dust paint	*BR00.45-Z-1056-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
	General information on riveting		AH60.00-P-0003-01N .
6	Install and weld in outer rear wheel well (1).		AR63.10-P-0670-06LF .
		Gap dimensions on hoods, doors and lids Model 205.0/1/2/3 Model 253 Model 293	AR60.00-P-0700-01LW .
		Gap dimensions on hoods, doors and lids Model 217.3	AR60.00-P-0700-01LC
		Gap dimensions on hoods, doors and lidsModel 222 except code Z07 (B7 armoring on special protection version)	AR60.00-P-0700-01LF
	000 588 01 84 00 Welder		WS60.00-P-0021K .
	000 588 02 84 00 Welder	[U Commercially available devices/tools Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner	WS60.00-P-0022K .
		Model 293 Side piece to rear spoiler/liftgate	*BE60.00-P-1015-0OA
		Model 253.1/9 Sidewall to liftgate	*BE60.00-P-1013-01FA .
		1 K-zinc dust paint	*BR00.45-Z-1056-07A .
		Model 205.2 Rear door to side section, bottom	*BE60.00-P-1010-01BB .
		Model 205.2 Sidewall to liftgate	*BE60.00-P-1021-01BB .
		Model 205.2 Outside of tail lamp to inside of tail lamp	*BE60.00-P-1022-01BB .
		Model 205.3 Front door to side wall	*BE60.00-P-1007-01BB .
		Model 205.3 Trunk lid to fender at rear, top	*BE60.00-P-1012-01BB .
		Model 205.3 Rear fender to tail lamp	*BE60.00-P-1015-01BB .
		Model 253 Rear door to side piece	*BE60.00-P-1008-01FA .
		Model 293 Rear door to side piece	*BE60.00-P-1010-0OA
		Model 253 Outside of tail lamp to inside of tail lamp	*BE60.00-P-1014-01FA .
		Model 293 Outside of tail lamp to inside of tail lamp	*BE60.00-P-1021-01OA .
		Model 217.3 Rear fender to tail lamp	*BE60.00-P-1008-01DA .
		Model 217.3 Front door to side wall	*BE60.00-P-1005-01DA .
		Model 205.0/1 Rear door to side section, bottom	*BE60.00-P-1010-01BB .
		Model 205.0/1 Trunk lid to fender at rear, top	*BE60.00-P-1012-01BB .
		Model 222 except code Z07 (B7 armoring on special protection version) Rear door to side section, bottom	*BE60.00-P-1012-01BA .
		Model 222 except code Z07 (B7 armoring on special protection version) Trunk lid to rear fender at top	*BE60.00-P-1014-01BA .
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A .
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A .
		Repair solution for broken or missing weld studs	*BR00.45-Z-1037-13A .
		Feeler gauge
7	Clean weld joints and sheet metal flange.	Commercially available devices/tools  Round wire brush
8	Install rear fender.	Model 253.3	AR63.50-P-1401LWX
		Model 205.0/1	AR63.50-P-1400LW .
		Model 205.2, 253.9 Model 293	AR63.50-P-1400LWS
		Model 205.3	AR63.50-P-1400CLW .
		Model 217.3	AR63.50-P-1400LC
		Model 222 except code Z07 (B7 armoring on special protection version)	AR63.50-P-1400LF
9	Install detachable parts in the area of the repair point.

Courtesy of MERCEDES-BENZ USA