Replace Spare Tire Well - Ar64.20-P-1245MFV
Model 177.1/9
MODIFICATION NOTES
| 28.07.2021 | Picture added. | P64.20-A823-05 | AR64.20-P-1245-02MFV |
| 28.07.2021 | Method adapted. | Operation step 1. | AR64.20-P-1245-02MFV |
| 28.07.2021 | Method adapted. | Whole document. | AR64.20-P-1245-03MFV |
Shown on model 177.0
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket. | Spark-proof blankets |
|
| 3 | Remove spare wheel well (1) with rear-end floor (2). | AR64.20-P-1245-01MFV | |
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
Round wire brush Spot weld milling machine Wet/dry vacuum cleaner |
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| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 4 | Prepare spare wheel well (1) with rear-end floor (2). | AR64.20-P-1245-02MFV | |
Round wire brush Wet/dry vacuum cleaner |
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| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 5 | Install spare wheel well (1) with rear-end floor (2). | AR64.20-P-1245-03MFV | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
Wet/dry vacuum cleaner |
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| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| 6 | Remove spark protection blankets. | Spark-proof blankets |
|
| 7 | Clean repair area. | Wet/dry vacuum cleaner |
|
| 8 | Prime repair areas with a primer filler. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
See painting guidelines in workshop portal. |
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| 9 | Seal seam after repair. | AR97.10-P-4000MFA | |
| 10 | Paint repair areas and adjacent surfaces. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
See painting guidelines in workshop portal. |
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| 11 | Supplement cavity preservation. | AR97.20-P-1500MFA | |
| 12 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1055-13A | Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | A 000 991 86 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |