Remove/Install Automatic Transmission Oil Pan - AR27.10-P-7030OLC
Transmission 725.0/1 in model 213, 238
MODIFICATION NOTES
| 16.06.2020 | Document completely revised because of change to method and because wooden block no longer required as spacer. |
Shown on transmission 725.0 (except 725.007/017/047)
Shown on transmission 725.0 (except 725.007/017/047)
Shown on transmission 725.007
Shown on transmission 725.007
Shown on transmission 725.0 (except 725.09)
Shown on transmission 725.09
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove | |||
| 1 | Remove center and rear lower engine compartment lining. | AR61.20-P-1105LWE | |
| 2 | Thoroughly clean oil pan (34) and surrounding | Assembly cleaner | *BR00.45-Z-1028-04A |
| 3 | Remove screw plug (30). | Fig 1 | |
| 4.1 | Set overflow pipe (31) to "draining large oil filling capacities" position (Pos. 4) using socket wrench, and drain transmission oil. | Transmission 725.0 (except 725.007/017/047), 725.1 in model 213, 238 |
Fig 2 |
| 4.2 | Rotate overflow pipe (31) using Allen wrench, size 10, in direction of arrow up to end stop, remove from base and drain transmission oil. | Transmission 725.007/017/047 in model 213 Allen wrench, size 10. |
|
| 5 | Remove heat shield from oil pan (34). | AR27.40-P-0700-01LF | |
| 6 | Remove holders that are installed on oil pan (34). | If holders present. |
|
| 7 | Remove nuts (37) of engine mount (36) from crossmember (38) and lift transmission (35). | Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 8 | Unscrew screws (1 to 10) | Flexible head wrench insert E10 1/4", comparable with Snap-on company Article no.: TSE100 www.snapon.com |
|
| 9 |
Lower transmission (35) until engine mount (36) makes contact with crossmember (38). 000 588 10 62 00 Support plate |
Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive) | WS26.00-P-3309B |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 10 | Remove oil pan (34) from transmission (35). | ||
| 11 | Take overflow pipe (31) and swirl pipe for ultrasound measurement (29) out of oil pan (34). | ||
| 12 | Remove seal (33). | Only when reusing the oil pan (34). | |
| Clean | |||
| 13 | Clean sealing surfaces of oil pan (34) and magnets. | Only when reusing the oil pan (34). Sealing surfaces must be absolutely free of oil and grease. Otherwise leaks may occur. Assembly cleaner |
*BR00.45-Z-1028-04A |
| 14 | Clean sealing surface at transmission (35). | Sealing surfaces must be absolutely free of oil and grease. Otherwise leaks may occur. Assembly cleaner |
*BR00.45-Z-1028-04A |
| Install | |||
| 15 | Attach seal (33). | Do not apply any sealant or sealing compound to oil pan (34) and transmission (35). Otherwise leaks may occur. |
|
| 16.1 | Replace overflow pipe (31) and swirl pipe for ultrasound measurement (29) of oil pan (34). | When installing new oil pan (34). Press overflow pipe (31) firmly onto base of oil pan (34) and turn clockwise. |
|
| 16.2 | Check overflow pipe (31) and swirl pipe for ultrasound measurement (29) for firm seating on base and for signs of damage. | If oil pan (34) is to be reused. If problems occur, ↓ replace overflow pipe (31) and swirl pipe for ultrasound measurement (29). Press overflow pipe (31) firmly onto base of oil pan (34) and turn clockwise. |
|
| 17 | Attach oil pan (34) to transmission (35) and partially screw-in screws (1-8). Notes on oil pan versions |
Transmission 725.0 in model 213, 238 Transmission 725.0 (except 725.007/017/047), 725.1 in model 213, 238 An old variant of the oil pan (34) must not be installed. Otherwise, the ultrasound measurement method cannot be used. |
AH27.10-P-0002-01EWN |
Oil filters (32) cannot be obtained individually. |
|||
| 18 |
Lift up transmission (35). 000 588 10 62 00 Support plate |
Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive) | WS26.00-P-3309B |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 19 | Partially screw-in screws (9, 10). | ||
| 20 | Tighten screws (1 to 10). | Flexible head wrench insert E10 1/4", comparable with Snap-on company Article no.: TSE100 www.snapon.com |
*BA27.10-P-1010-04H |
| 21 |
Lower transmission (35). 000 588 10 62 00 Support plate |
Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive) | WS26.00-P-3309B |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 22 |
Attach nuts (37) of engine mount (36) to crossmember (38). 000 588 10 62 00 Support plate |
Transmission 725.0/1 in model 213, 238 with code M005 (Vehicles with 4MATIC/all-wheel drive) | WS26.00-P-3309B |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213 with engine 256 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213 with engine 264, 274, 276 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213 with engine 642, 654, 656 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.1 in model 213 with engine 254 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.1 in model 213 with engine 256 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.1 in model 213 with engine 654 with code M005 (Vehicles with 4MATIC/all-wheel drive) Rear engine mount to engine support |
*BA22.10-P-1004-03N | ||
| *BA22.10-P-1004-03O | |||
| 23 | Attach holders to oil pan (34). | If holders were present. |
*BA00.10-P-1002-04A |
| 24 | Attach heat shield to oil pan (34). | AR27.40-P-0700-01LF | |
| *BA27.10-P-1009-04H | |||
| 25 | Fill transmission (35) with oil. | Transmission 725.0 (except 725.007/017/037/047), 725.1 in model 213, 238 | AR27.00-P-0270EWN |
| Transmission 725.007/017/037/047 in model 213 Always follow the work procedure and observe the Specifications for Operating Fluids. Otherwise the transmission (35) will be damaged. |
AR27.00-P-0270EWH | ||
| 26 | Install center and rear lower engine compartment lining. | AR61.20-P-1105LWE |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6x1 | Nm | 9 | 13 |
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 213 with engine 177 | Model 213 with engine 254, 256, 264, 274, 276, 642, 654, 656 | ||
|---|---|---|---|---|---|
| BA22.10-P-1004-03N | Rear engine mount to engine support | M6 | Nm | 18 | 18 |
| M8 | Nm | 30 | 30 | ||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 238 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
|---|---|---|---|
| BA22.10-P-1004-03O | Rear engine mount to engine support | Nm | 30 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0/1 | |
|---|---|---|---|
| BA27.10-P-1009-04H | Screw/bolt, heat shield to oil pan | Nm | 9 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0/1 | ||
|---|---|---|---|---|
| BA27.10-P-1010-04H | Screw/bolt, oil pan to transmission housing | Stage 1 | Nm | 4 |
| Stage 2 | ∠° | 90 | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |