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Home >> Mercedes Benz >> 2020 >> E350 Base >> Repair and Diagnosis >> Transmission >> Manual Transmission - 213 Chassis >> Testing & Repair >> (Remove/Install Transmission - AR26.10-P-0020OLC)

(Remove/Install Transmission - AR26.10-P-0020OLC)

Transmission 716.7 in model 213 with engine 274 

Transmission 716.7 in model 238 with engine 274 

G13771013Courtesy of MERCEDES-BENZ USA
CAUTION Caution Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
  Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Caution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
WARNING Warning Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
REMOVING Remove    
1 Shift transmission (1) into neutral position    
2 Release parking brake    
3 Remove ground line at battery Transmission 716.7 in model 213 with engine 274 AR54.10-P-0003LW
    Transmission 716.7 in model 238 with engine 274 AR54.10-P-0003LWO
4 Secure vehicle on vehicle lift   AR00.60-P-0100CW
5 Remove center and rear section of lower engine compartment paneling   AR61.20-P-1105LWE
6 Remove brackets (2)    
7 Remove clamp from exhaust system to catalytic converter    
8 Detach ground line (3) from transmission (1)    
9 Release and disconnect line of hydraulic clutch operation system   AR25.20-P-0150LW
10 Remove rear engine cross member Transmission 716.7 in model 213 with engine 274 AR22.10-P-4360OLC
    Transmission 716.7 in model 238 with engine 274.9  
    NOTES Never use impact wrenches/drivers or compressed air tools for unscrewing the bolts! Otherwise the threads can get damaged. AR22.10-P-4360MRD
11 Secure transmission (1) against falling down    
12 Disconnect electrical connector of transmission neutral position sensor and expose   AR26.19-P-0003LW
13 Detach flex disk of propeller shaft at transmission end   AR41.10-P-0040-01LW
REFER TO SHOP-MADE TOOLS Drift for releasing the fitting sleeves in the flexible couplings   WF58.50-P-4110-01A
    SPECIAL TOOL Counterholder Fig 1
14 Remove center shifter console and shift rod from transmission (1)   AR26.60-P-0600-02LW
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B 
15 Remove bolts and remove transmission (1) downwards at an incline    
16 Remove coupling and check for damage If damage is present

Replace connector.
AR25.10-P-0050OLC
17 Check rear radial shaft sealing ring on crankshaft for leak tightness and for external damage In event of leakage and external damage

Replace rear radial shaft sealing ring of crankshaft.
Transmission 716.7 in model 213 with engine 274.9
Transmission 716.7 in model 238 with engine 274.9
AR03.20-P-3064MRD
18 Check pilot bushing for corrosion and damage In the event of corrosion or damage

replace pilot bushing.
 
19 Clean transmission input shaft on splined shaft and guide Assembly cleaner *BR00.45-Z-1028-04A 
20 Apply light coating of heat-resistant lubricant to transmission input shaft on splined shaft all way round NOTES Do not apply heat-resistant lubricant to clutch lining.
Otherwise the clutch lining will be damaged.
Heat-resistant lubricant
*BR00.45-Z-1074-06A 
INSTALLING Install    
21 Install clutch   AR25.10-P-0050OLC
22 Insert transmission (1) and screw in bolts NOTES Carefully insert the transmission (1) with transmission input shaft into the pilot bearing without tilting it.
The pilot bearing will otherwise be damaged.
 
    TORQUE SPECIFICATION Bolt/nut, transmission to engine *BA26.10-P-1001-01J 
23 Mount center shifter console and shift rod onto transmission (1)   AR26.60-P-0600-02LW
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B 
    Long-life grease *BR00.45-Z-1001-06A 
24 Attach flex disk of propeller shaft at transmission end   AR41.10-P-0040-01LW
    TORQUE SPECIFICATION Transmission 716.7 in model 213 with engine 274Flexible coupling to transmission/rear axle differential or propeller shaft *BA41.10-P-1001-01M 
    TORQUE SPECIFICATION Transmission 716.7 in model 238 with engine 274Flexible coupling to transmission/rear axle differential or propeller shaft *BA41.10-P-1001-01N 
    SPECIAL TOOL Counterholder Fig 1
25 Mount electrical connector of transmission neutral position sensor, assemble and lock in place   AR26.19-P-0003LW
26 Unfasten securing device for transmission (1)    
27 Install rear engine cross member Transmission 716.7 in model 213 with engine 274 AR22.10-P-4360OLC
    Transmission 716.7 in model 238 with engine 274 AR22.10-P-4360MRD
    NOTES Never use impact wrenches/drivers or compressed air tools for screwing in the bolts! Otherwise the threads can get damaged.  
28 Assemble line of hydraulic clutch operation system and lock in place   AR25.20-P-0150LW
29 Mount ground line (3) onto transmission (1) TORQUE SPECIFICATION Transmission 716.7 in model 213 with engine 274Screw/bolt/nut, ground line to transmission/underfloor *BA00.19-P-1038-02A 
    TORQUE SPECIFICATION Transmission 716.7 in model 238 with engine 274Bolt/nut, ground line to transmission/underfloor *BA00.19-P-1039-02B 
30 Mount new clamp for exhaust system onto catalytic converter TORQUE SPECIFICATION Transmission 716.7 in model 213 with engine 274Clamp at catalytic converter and front exhaust system *BA49.10-P-1002-02G 
    TORQUE SPECIFICATION Transmission 716.7 in model 238 with engine 274Clamp to catalytic converter and front exhaust system *BA49.10-P-1002-02I 
31 Attach ground cable for battery Transmission 716.7 in model 213 with engine 274 AR54.10-P-0003LW
    Transmission 716.7 in model 238 with engine 274 AR54.10-P-0003LWO
32 Check and correct transmission oil level   AR26.00-P-0200LW
33 Read out and erase fault memory    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Transmission 716.7 in model 213 with engine 274 AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS   Transmission 716.7 in model 238 with engine 274 AD00.00-P-2000-06LWO
WARNING Warning Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
34 Conduct engine test run, and check transmission (1) for leak tightness and proper operation    
35 Install bracket (2)    
36 Install center and rear sections of lower engine compartment paneling   AR61.20-P-1105LWE
37 Disconnect vehicle from vehicle lift   AR00.60-P-0100CW
GROUND POINTS

Number Designation Model 213
BA00.19-P-1038-02A Screw/bolt/nut, ground line to transmission/underfloor M8 Nm 20
GROUND POINTS

Number Designation Model 238
BA00.19-P-1039-02B Bolt/nut, ground line to transmission/underfloor M8 Nm 20
MANUAL TRANSMISSION COMPLETE

Number Designation Transmission 716.7
BA26.10-P-1001-01J Bolt/nut, transmission to engine Nm 40
PROPELLER SHAFT

Number Designation Model 213
BA41.10-P-1001-01M Flexible coupling to transmission/rear axle differential or propeller shaft Direct threaded connection Stage 1 Nm 60
Stage 2 ∠° 90
PROPELLER SHAFT

Number Designation Model 238
BA41.10-P-1001-01N Flexible coupling to transmission/rear axle differential or propeller shaft Direct threaded connection Stage 1 Nm 60
Stage 2 ∠° 90
EXHAUST SYSTEM

Number Designation Model 213 with engine 274
BA49.10-P-1002-02G Clamp at catalytic converter and front exhaust system Nm 22
EXHAUST SYSTEM

Number Designation Model 238 with engine 274
BA49.10-P-1002-02I Clamp to catalytic converter and front exhaust system Nm 22
Fig 1: Identifying Counterholder (176 589 00 40 00)
G11128638Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
BR00.45-Z-1074-06A Heat-resistant lubricant A 000 989 91 51