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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Testing & Repair >> Remove/Install Automatic Transmission Fluid Cooler - Ar27.55-D-1000TSC

Remove/Install Automatic Transmission Fluid Cooler - Ar27.55-D-1000TSC

Model 907 with engine 274 with transmission 725.0 

G13790620
WARNING Risk of burns and scalding when handling hot fluids and components they come into contact with. Risk of injury  to skin and eyes when handling hot fluids. Wear protective gloves, protective clothing and safety glasses, if necessary. Pour hot fluids in suitable containers only. AS00.00-Z-0033-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on automatic transmission   AH27.19-P-0001-01NKB 
REMOVINGINSTALLING Remove/install    
1 Remove radiator grille.   AR88.40-D-4001TS
2 Unscrew screw (1) and remove double clamp.    
3 Unclip oil cooler (2) from holder (3).    
4 Detach lines (4), remove oil cooler (2) and   AR27.10-D-0501-03TSF 
  seal exposed connections using suitable stop plugs. IMPORTANT Collect escaping transmission oil.
IMPORTANT Commercially available devices/tools
Collecting pan
 
    Assembly cleaner *BR00.45-Z-1028-04A 
    SPECIAL TOOL Record plug Fig 6
5 Install in the reverse order.    
INSPECT Check     
6
REFER TO CAPACITIES & SPECIFICATIONS
Check oil level in automatic transmission using ultrasound device and correct. Automatic transmission fluids (ATF) (specification 236.17) MB Plastilube brake paste (brownish) SPECIAL TOOL Socket wrench
SPECIAL TOOL Adapter
SPECIAL TOOL Socket wrench
SPECIAL TOOL Oil level sensor
AR27.00-D-0270-02TSC 
      BB00.40-P-0236-17A
      *BR00.45-Z-1084-06A 
      Fig 1
      Fig 2
      Fig 5
      Fig 3
    SPECIAL TOOL Oil dispenser Fig 4
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
WARNING
7
Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it.
Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.
Perform engine test run, when doing so, check oil cooler (2) and oil lines for leak tightness.
Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
Fig 1: Socket Wrench (724 589 01 09 00)
G13790621
Fig 2: Adapter (725 589 00 90 00)
G13790622
Fig 3: Oil Level Sensor (000 588 09 19 00)
G13790623
Fig 4: Oil Dispenser (000 588 06 82 00)
G13790624
Fig 5: Socket Wrench (725 589 00 09 00)
G13790625
Fig 6: Record Plug (129 589 00 91 00)
G13790626
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
BR00.45-Z-1084-06A MB Plastilube brake paste (brownish) A 002 989 37 51