 |
Risk of injury
to skin and eyes due to handling of engine oil. Risk of poisoning
caused by swallowing engine oil |
Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A |
 |
Risk of injury.
Skin or eye injuries may result when handling hot or glowing objects. |
Wear protective gloves, protective clothing and safety glasses, if necessary. |
AS00.00-Z-0002-01A |
| |
Notes on avoiding damage through contamination and foreign objects |
|
AH00.00-P-5000-01A |
  |
Remove/install |
|
|
| 1 |
Remove alternator |
|
AR15.40-D-5032TSR |
| 2 |
Remove bracket (3) |
To do this, remove screws (2). |
|
| |
|
Screw/bolt, bracket to exhaust gas turbocharger/crankcase |
*BA09.40-N-1005-02TSR |
| 3 |
Remove oil return feed line of the exhaust gas turbocharger (1) from the exhaust gas turbocharger (1) |
|
AR09.40-D-6021TSR |
| 4 |
Remove charge air hose upstream of charge air cooler |
|
AR09.41-D-8621TSR |
| 5 |
Remove engine cover |
|
AR01.10-D-2405TSR |
| 6 |
Remove air intake pipe |
|
AR09.10-D-8131TS |
| 7 |
Remove ventilation box |
|
AR83.10-D-0010TS |
| 8 |
Remove hose (5) from vacuum cell |
|
|
| 9 |
Disconnect electrical connector (6) |
|
|
| 10 |
Remove hose (8) from switchover valve (7) |
|
|
| 11 |
Disconnect electrical connection (10) |
|
|
| 12 |
Remove sensor (4) from bracket |
Unscrew screw (9) to do this. |
|
| |
|
M6 |
*BA00.10-N-1002-01A |
| 13 |
Loosen screws (11) |
M6 |
*BA00.10-N-1002-01A |
| 14 |
Disconnect connection (12) |
Threaded connection, oil pressure line to oil pressure line |
*BA09.40-N-1003-02TSR |
| 15 |
Remove temperature sensor (14) from exhaust manifold |
Temperature sensor upstream of exhaust gas turbocharger to exhaust manifold |
*BA07.04-N-1002-02TSR |
| 16 |
Remove temperature sensor (14) from bracket (13) |
Position temperature sensor (14) outside of the working area. |
|
| 17 |
Remove heat shield (16) |
To do this, remove screw/bolts (17). |
|
| |
|
Screw, exhaust manifold heat shield to cylinder head |
*BA14.10-N-1001-02TSR |
| 18 |
Remove clamp (15) |
Install new clip (15). |
|
| |
|
Clamp securing diesel particulate filter to turbocharger |
*BA09.40-N-1007-02TSR |
| 19 |
Remove turbocharger (1) |
Install new screws (18), sealing ring, and seal of the exhaust gas turbocharger (1).
To do this, remove screws (18).
Plug openings. |
|
|
Bolt, exhaust manifold to exhaust gas turbocharger |
*BA09.40-N-1006-02TSR |
Set of protective covers |
Fig 1 |
| 20 |
Install in the reverse order |
|
|
 |
Check |
|
|
|
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A |
| 21 |
Check for leak tightness with engine running |
Visual inspection only. |
|