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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Maintenance >> Procedures >> Air Intake, Turbo Charging >> Testing & Repair >> Remove/Install Charge Air Hose Upstream Of Charge Air Cooler - Ar09.41-D-8621TSR

Remove/Install Charge Air Hose Upstream Of Charge Air Cooler - Ar09.41-D-8621TSR

Engine 642 in model 907 

Engine 651 in model 907 

Shown on model 907 with engine 651 

G13789648

Shown on model 907 with engine 642 

G13789649
G13789650
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Raise vehicle.   AR00.60-D-1000-04TS
Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove lower engine compartment paneling Model 907 with code XM1 (Noise abatement measures)
INSTALLATION IMPORTANT : Only install engine compartment paneling below after leak test.
AR61.20-D-1105TS
3 Remove upper coupling (3).   AR09.41-D-1311-01WE
SPECIAL TOOL Assembly tool Fig 1
4 Remove lower coupling (2).   AR09.41-D-1311-01WE
SPECIAL TOOL Assembly tool Fig 1
5 Remove charge air hose (1).    
6 Install in the reverse order.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
7 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
Fig 1: Assembly Tool (000 589 93 63 00)
G13789651