Remove/Install Intake Port Shutoff Actuator Motor - Ar09.20-D-1313TSV
Engine 642 in model 907
with code MH8 (Motor schadstoffarm SULEV)
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. | AS47.00-Z-0001-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes about Common-Rail components | AH07.16-P-0002-01TX | ||
| Remove/install | |||
| 1 | Remove trim of right cylinder head cover. | AR01.20-D-5017TSV | |
| 2 | Remove oil supply connection fitting of exhaust gas turbocharger. | AR09.40-D-6023TSV | |
| 3 | Remove fuel filter. | AR47.20-D-5510TSV | |
| 4 | Remove right rail. | AR07.03-D-1012TSV | |
| 5 | Remove union nut (2) of high-pressure line (3). | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | Attach union nut (2) of high-pressure line (3) slightly by hand first. Then tighten to torque and tightening angle. Tension can otherwise arise at high-pressure line (3). |
AH00.00-P-0015-01CW | |
| *BA07.16-N-1004-03TSV | |||
| Fig 3 | |||
| 6 | Remove screws (4). | *BA07.16-N-1013-03TSV | |
| *BA47.20-N-1003-02M | |||
| 7 | Remove holder (5) of fuel filter together with high-pressure line (3) | ||
| Fig 4 | |||
| 8 | Disconnect electrical connector (6) of exhaust pressure sensor. | ||
| 9 | Disconnect electrical connectors (7) of fuel injectors. | ||
| 10 | Disconnect electrical connector (8) of camshaft position sensor. | ||
| 11 | Disconnect electrical connectors (9) of glow plugs. | Fig 1 | |
| 12 | Disconnect electrical connector (10) of crankcase ventilation system heating element. | ||
| 13 | Disconnect electrical connector (11) of coolant temperature sensor. | ||
| 14 | Disconnect electrical connector (12) of actuator motor (1). | ||
| 15 | Remove screws (13) of cable duct (14). | ||
| 16 | Expose electrical wiring harness (15) and set down outside of working area together with line duct (14). | ||
| 17 | Remove screws (16). | *BA09.20-N-1001-01TSV | |
| *BA09.20-N-1002-01TSV | |||
| Fig 2 | |||
| 18 | Turn actuator motor (1) and unclip retaining clip (17) of connecting linkage (18). | ||
| 19 | Twist lever (1.1) of actuator motor (1) until retaining clip (19) of connecting linkage (20) is accessible and unclip retaining clip (19) at connecting linkage (20). | ||
| 20 | Remove actuator motor (1) upward. | ||
| 21 | Install in the reverse order. |
| Number | Designation | Engine 642 in model 907 | ||
|---|---|---|---|---|
| BA07.16-N-1004-03TSV | Union nut, rail high-pressure line to rail | Stage 1 | Nm | 20 |
| Stage 2 | ∠° | 60 | ||
| Number | Designation | Engine 642 in model 907 | |
|---|---|---|---|
| BA07.16-N-1013-03TSV | Screw, high-pressure line retaining clamp to cylinder head cover charge-air distributor | Nm | 9 |
| Number | Designation | Engine 642 in model 907 | |
|---|---|---|---|
| BA09.20-N-1001-01TSV | Screw, intake port shutoff actuator motor to charge air duct holder | Nm | 8 |
| Number | Designation | Engine 642 in model 907 | |
|---|---|---|---|
| BA09.20-N-1002-01TSV | Screw/bolt, intake port shutoff actuator motor to charge air distributor | Nm | 8 |
| Number | Designation | Engine 642 in model 907 | |
|---|---|---|---|
| BA47.20-N-1003-02M | Bolt, clamp for fuel filter to charge-air distributor | Nm | 12 |