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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Engine Performance >> Theory and Operation >> Exhaust Manifolds, Emission Control >> Testing & Repair >> Remove/Install Exhaust Gas RECIRCULATION Valve - Ar14.20-D-7662TSR

Remove/Install Exhaust Gas RECIRCULATION Valve - Ar14.20-D-7662TSR

Engine 651 in model 907 

MODIFICATION NOTES

14.12.2020 WSM link replaced with GB document reference.   AR14.20-D-7662-01TSR 
14.12.2020 GB document reference added. Operation step 8  
G13789759
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. No fires, sparks, open flames or smoking.
Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it.
Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.
Wear protective clothing and safety glasses.
Use the extraction system. Move people out of the hazard area.
AS49.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Remove the throttle valve actuator.   AR09.41-D-1330TSR
2 Detach the valve (1) from the bracket (4). IMPORTANT To do this remove screw (2) and loosen screw (3) by some revolutions. Do not detach the connections.  
3 Remove bracket (4). IMPORTANT For this purpose, remove screws (5) and remove electrical wiring harness.  
4 Disconnect electrical connectors (6).    
5 Remove screws (7). SPECIAL TOOL Set of flexible head wrenches Fig 1
6 Remove the hose (9) on the diaphragm capsule.    
7 Remove the exhaust gas recirculation valve with the exhaust gas recirculation positioner (10) with the bypass flap (8).    
INSTALLING Install     
8 Install the exhaust gas recirculation valve with the exhaust gas recirculation positioner (10) with the bypass flap (8).   AR14.20-D-7662-01TSR 
Clip: Install exhaust gas recirculation positioner with bypass flap for exhaust gas recirculation
IMPORTANT Replace seals. During installation, align the exhaust gas recirculation valve with the exhaust gas recirculation positioner (10) with the bypass flap (8) and the exhaust gas recirculation cooler with respect to the brackets for the exhaust gas recirculation cooler.
GB14.20-D-0000-05A
TORQUE SPECIFICATION Bolt, bypass flap to exhaust gas recirculation valve *BA14.20-N-1008-01TS 
SPECIAL TOOL Set of flexible head wrenches Fig 1
9 Attach the hose (9) to the diaphragm capsule.    
10 Establish the electrical connections (6).    
11 Install bracket (4). IMPORTANT To do so, screw in the screws (5) and reattach the electrical wiring harness.  
TORQUE SPECIFICATION Bolt, holder to exhaust gas recirculation valve *BA14.20-N-1011-01TS 
TORQUE SPECIFICATION Bolt, exhaust gas recirculation valve/bypass flap bracket to crankcase *BA14.20-N-1010-01TS 
12 Attach the valve (1) to the bracket (4). IMPORTANT To do so, turn in screw (2) and tighten screw (3).  
    TORQUE SPECIFICATION Bolt, holder to exhaust gas recirculation valve *BA14.20-N-1011-01TS 
13 Install the throttle valve actuator.   AR09.41-D-1330TSR
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Check for leak tightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION EXHAUST GAS RECIRCULATION

Number Designation Engine 651 in model 907
BA14.20-N-1008-01TS Bolt, bypass flap to exhaust gas recirculation valve Nm 12
TORQUE SPECIFICATION EXHAUST GAS RECIRCULATION

Number Designation Engine 651 in model 907
BA14.20-N-1010-01TS Bolt, exhaust gas recirculation valve/bypass flap bracket to crankcase Nm 9
TORQUE SPECIFICATION EXHAUST GAS RECIRCULATION

Number Designation Engine 651 in model 907
BA14.20-N-1011-01TS Bolt, holder to exhaust gas recirculation valve Nm 9
Fig 1: Set Of Flexible Head Wrenches (001 589 81 09 00)
G13789760