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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine >> Testing & Repair >> Remove/Install Cover Of Left Cylinder Head Cover - Ar01.20-D-5018TSV

Remove/Install Cover Of Left Cylinder Head Cover - Ar01.20-D-5018TSV

Engine 642 in model 907 

G13789241

Shown with CODE HH9 (Semi-automatically regulated air conditioning, TEMPMATIC) 

REMOVINGINSTALLING Remove/install     
1 Remove the washer fluid reservoir for the windshield washer system and place it out of the working area. IMPORTANT Do not remove the lamp unit. Do not remove any connected lines. AR82.35-D-6000TSR
2 Remove engine cover.   AR01.10-D-2405TSV 
3 Remove the noise damper for the exhaust gas turbocharger.   AR09.40-D-6920TSV
4 Remove the vacuum line (1) from the cover (7).    
5 Remove the electrical wiring harness (2) from the cover (7).    
6 Remove bolts (3, 4). TORQUE SPECIFICATION Bolt, charge air line upstream of charge air cooler to bracket *BA09.41-N-1005-01O 
    TORQUE SPECIFICATION Bolt, charge air line upstream of charge air cooler to cylinder head cover *BA09.41-N-1004-01O 
    SPECIAL TOOL Set of flexible head wrenches Fig 1
7 Loosen the bolt (5) a few turns. IMPORTANT The charge air line (6) must be removed.
TORQUE SPECIFICATION Bolt, charge air line upstream of charge air cooler to engine carrier
*BA09.41-N-1006-01O 
    SPECIAL TOOL Set of flexible head wrenches Fig 1
8 Press the charge air line (6) to the side. NOTES
Carefully press the charge air line (6) to the side.
This prevents damage to surrounding assembly parts.
 
9 Unclip the cover (7) together with the insulation (8) and remove upward. INSTALLATION IMPORTANT : Position the insulation (8) in the cover (7) correctly. Engage the mounts (9) for the cover (7) on ball heads (10).  
10 Install in the reverse order    
CHARGE AIR PIPE, CHARGE AIR COOLING, MIXER HOUSING

Number Designation Engine 642
BA09.41-N-1004-01O Bolt, charge air line upstream of charge air cooler to cylinder head cover Nm 9
CHARGE AIR PIPE, CHARGE AIR COOLING, MIXER HOUSING

Number Designation Engine 642
BA09.41-N-1005-01O Bolt, charge air line upstream of charge air cooler to bracket Nm 9
CHARGE AIR PIPE, CHARGE AIR COOLING, MIXER HOUSING

Number Designation Engine 642
BA09.41-N-1006-01O Bolt, charge air line upstream of charge air cooler to engine carrier Nm 9
Fig 1: Set Of Flexible Head Wrenches (001 589 81 09 00)
G13789242