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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Maintenance >> Procedures >> Air Intake, Turbo Charging >> Testing & Repair >> Remove/Install Turbocharger Silencer - Ar09.40-D-6920TSV

Remove/Install Turbocharger Silencer - Ar09.40-D-6920TSV

Engine 642 in model 907 

G13789624
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove air intake pipe.   AR09.10-D-8131TSV 
2 Remove screw/bolt (1).    
3 Remove holder (2).    
4 Remove the bracket (3). IMPORTANT For this purpose, remove bolts (4).  
    TORQUE SPECIFICATION Bolt, charge air line for exhaust gas turbocharger to bracket *BA09.41-N-1001-01O 
5 Unscrew the bolts (5, 6). TORQUE SPECIFICATION Bolt from turbocharger noise damper to holder *BA09.41-N-1003-01O 
6 Remove the bracket (7). IMPORTANT Proceed by first removing the screw/bolts (8).  
    TORQUE SPECIFICATION Bolt, charge air line for exhaust gas turbocharger to bracket *BA09.41-N-1001-01O 
7 Remove the vacuum line (9).    
8 Remove the noise damper (10) with charge air line (11). IMPORTANT Seal the connections for the components remaining in the vehicle.
INSTALLATION IMPORTANT : Replace the sealing rings and wet them with antifriction paste.
 
Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 *BR00.45-Z-1002-06A 
SPECIAL TOOL Set of protective covers Fig 1
9 Remove the noise damper (10) from the charge air line (11). INSTALLATION IMPORTANT : Replace the sealing ring and wet with antifriction paste.
Antifriction paste, rubber parts 2.5 kg, DBL 6867.00
*BR00.45-Z-1002-06A 
10 Install in the reverse order    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION CHARGE AIR PIPE, CHARGE AIR COOLING, MIXER HOUSING

Number Designation Engine 642
BA09.41-N-1001-01O Bolt, charge air line for exhaust gas turbocharger to bracket Nm 9
TORQUE SPECIFICATION CHARGE AIR PIPE, CHARGE AIR COOLING, MIXER HOUSING

Number Designation Engine 642
BA09.41-N-1003-01O Bolt from turbocharger noise damper to holder Nm 9
Fig 1: Set Of Protective Covers (001 589 01 91 00)
G13789625
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 A 000 989 01 60