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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Rear Axle >> Testing & Repair >> Remove/Install Rear Axle Shaft - Ar35.30-D-0620TSS

Remove/Install Rear Axle Shaft - Ar35.30-D-0620TSS

Rear axle 741.421/423 in model 907 

G13787160
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Caution Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove respective brake disk (11) from rear axle.   AR42.10-D-0240TS
2 Remove rear brake cable (8). Except code B25 (Electric parking brake)
IMPORTANT Do not remove brake cable (8) from brake compensator lever and crossmember.
AR42.20-D-0525TS
3 Remove left rear rpm sensor (L6/3) or right rear rpm sensor (L6/4).   AR42.40-D-9807TS
4 Remove bolts (1). INSTALLATION IMPORTANT Replace screw/bolts (1).
TORQUE SPECIFICATION Bolt, rear axle shaft to axle tube flange
*BA35.20-N-1005-06C 
5 Remove rear axle shaft (5) from rear axle tube (2). INSTALLATION NOTES
Observe installation position of the oil deflector (18). The water drain channel (arrow) must face downwards.
Otherwise the oil cannot drain off.
If installation position of oil deflector (18) is incorrect,

Rectify the installation position.
 
6 Remove brake cover plate (20). IMPORTANT Check brake cover plate (20) for condition and damage.
If there is a problem with the brake cover plate (20),

replace brake cover plate (20).
 
CLEANING Clean     
7 Clean faces on rear axle shaft (5) and rear axle tube (2). INSTALLATION NOTES The faces on the rear axle shaft (5) and rear axle tube (2) must be dry and free of corrosion and grease.
Otherwise damage will occur.
Loctite 7063 (400 ml) cleaning spray
*BR00.45-Z-1046-04A 
8 Install in the reverse order.    
  Check     
9 Check brake system for proper operation.    
REFER TO MAINTENANCE Brake test   AP42.00-D-4290TS
10 Check oil level in rear axle differential.    
REFER TO MAINTENANCE Rear axle - oil change If oil level is incorrect,

Correct oil level.
AP35.00-D-3501TSR 
11 Check rear axle for leak tightness.    
TORQUE SPECIFICATION HUB

Number Designation Rear axle 741.421/423
BA35.20-N-1005-06C Bolt, rear axle shaft to axle tube flange Stage 1 Nm 30
Stage 2 Nm 100
Stage 3: Loosen - -
Stage 4 Nm 30
Stage 5   45
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09