LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Wall & Rear End >> Testing & Repair >> Remove/Install Mounting Support For Rear-End Door Hinge - Ar64.30-D-0851TS

Remove/Install Mounting Support For Rear-End Door Hinge - Ar64.30-D-0851TS

Model 907.6/7 

Shown on model 907.733 with code D03 (Roof and rear-end doors, high version), right side of vehicle 

G13788745
  Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.  
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  General information on body repair   AH60.00-N-0001-01A
REMOVING Remove     
1 Remove all detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with welding protection blankets. IMPORTANTCommercially available devices/tools 
Welding protection blanket
 
3 Remove respective corner pillar paneling lower part.   AR64.30-D-5705TS 
4 Remove respective mounting support (1). IMPORTANTCommercially available devices/tools 
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner
AR64.30-D-0851-01TS 
5 Prepare respective mounting support (1) for installation. IMPORTANTCommercially available devices/tools 
Hole punching pliers 6 mm
Rotary wire brush
AR64.30-D-0851-03TS 
INSTALLING Install     
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
6 Install respective mounting support (1).   AR64.30-D-0851-02TS 
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder IMPORTANTCommercially available devices/tools 
Clamping pliers (Standard)
Rotary wire brush
Wet and dry vacuum cleaner
WS60.00-P-0021K
7 Install respective corner pillar paneling lower part.   AR64.30-D-5705TS 
8 Remove welding protection blankets. IMPORTANTCommercially available devices/tools 
Welding protection blanket
 
9 Install all detachable parts in area of repair point.