LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Front Door Side Window - AR72.10-P-1961LFS

Remove/Install Front Door Side Window - AR72.10-P-1961LFS

Model 222 

with code Z07 (B7 armoring on special protection version) 

with code Z11 (Left front power window with special protection) 

with code Z12 (Right front power window with special protection) 

MODIFICATION NOTES

18.06.2019 Bolt, armor plate to front door   BA72.10-P-1009-01Y
04.09.2019 New operation steps added. Operation steps 7, 9, 10.  
G15380269Courtesy of MERCEDES-BENZ USA
G15380270Courtesy of MERCEDES-BENZ USA
G15380271Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  from pinching or crushing hands and feet when working on windows. Secure the windshields and windows against falling down; use only specified lifting tools; wear safety shoes. AS67.00-Z-0003-01A
Topical note  Notes on avoiding damage to windows installed in special high-security vehicles   AH67.00-P-0003-01FB
REMOVINGINSTALLING Remove/install     
1 Remove left or right window lifter from front door.   AR72.10-P-1800LFS 
2 Remove trim (2) from inside of front door in area of left or right door lock. IMPORTANT Replace paneling (2) on inner front door in area of door lock after removal.  
3 Remove left or right outer sealing rail (4). NOTES
Carefully lift out outer sealing rail (4). Otherwise the outer sealing rail (4) will bend and need replacing.
 
4 Pull out window guide seal in area of B-pillar cover (3).    
5 Unscrew screws of B-pillar cover (3) and remove B-pillar cover (3).    
6 Remove screws (6) and remove door lock armor plate (5). TORQUE SPECIFICATION Bolt, armor plate to front door *BA72.10-P-1009-01Y 
7 Remove screws of armor plate for lock cover (8) and remove armor plate for lock cover (8). TORQUE SPECIFICATION Bolt, armor plate for lock cover *BA72.10-P-1021-01Y 
8 Fasten suitable lifting devices on front door side window (1) and remove front door side window (1) downward out of front door in direction of arrow. IMPORTANT Suitable lifting devices (crane, cup suction tool) and helper required to remove front door side window (1).  
INSPECT Check     
9 Check position of armor plate for lock cover (8) in relation to left or right front door side window (1). If left or right front door side window (1) is replaced.  
    INSTALLATION IMPORTANT : Position of armor plate for lock cover (8) must be checked prior to installation of new left or right front door side window (1) and adjusted if necessary.  
    IMPORTANT The course of the contour between the exterior glass and armor plate for lock cover (8) should be level and even.
If position of armor plate for lock cover (8) is correct:

Perform installation of left or right front door side window (1) in reverse order.
If position of armor plate for lock cover (8) is not correct:

Adjust position of armor plate for lock cover (8).
 
  Adjust     
10 Adjust armor plate for lock cover (8) in relation to exterior glass position of left or right front door side window (1). If position of armor plate for lock cover (8) is not correct:
IMPORTANT The course of the contour between the exterior glass and armor plate for lock cover (8) should be level and even.
If the contour of the two parts according to graph "A" is not OK:

Adjust correction by bending over armor plate for lock cover (8).
If the contour of the two parts according to graph "B1" is not OK:

Remove armor plate for lock cover (8), bend retaining tabs (7) in direction of front door side window (1), reattach armor plate for lock cover (8), and adjust by bending it over armor plate for lock cover (8) as shown in graph "A".
 
11 Install in the reverse order.    
FRONT DOOR

Number Designation Model 222 with code Z07 (B7 armoring on special protection version)
BA72.10-P-1009-01Y Bolt, armor plate to front door M6 Nm 8
M8 Nm 28
FRONT DOOR

Number Designation Model 222 with code Z07 (B7 armoring on special protection version)
BA72.10-P-1021-01Y Bolt, armor plate for lock cover M8 Nm 33