Remove/Install Panoramic Roof - AR77.21-P-0750LF
Model 205.0/1/2/3
with code 413 (Panoramic sliding sunroof/glass roof)
Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)
Model 253
with code 413 (Panoramic sliding sunroof/glass roof)
MODIFICATION NOTES
| 11.04.2018 | Notes on removal/installation of bonded elements of panoramic roof added. |
Shown on model 222
Shown on left side of vehicle on model 222
Shown on right side of vehicle
Shown on right side of vehicle on model 205.2
Shown on model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL)
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) | AS00.00-Z-0035-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts. | AS91.00-Z-0008-01A | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Topical note | Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |
| Topical note | Notes on MAGIC SKY CONTROL | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) | AH77.00-P-0001-01A |
| Information, assessment and legal requirements when working with, handling and storing pyrotechnical components | AH91.00-Z-0000-10A | ||
| Remove | |||
| 1.1 | Remove left and right drip rail. | Model 205.0/1/3 with code 413 (Panoramic sliding sunroof/glass roof) Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
AR88.80-P-4000LF | ||
| 1.2 | Remove left and right roof railing. | Model 205.2, 253.1/9 with code 413 (Panoramic sliding sunroof/glass roof) |
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| AR77.40-P-5000LW | |||
| 2 | Determine gap dimension (A) between front glass cover (2) and windshield (3) and note | Fig 5 | |
| 3 | Determine gap dimension (B) between panoramic sliding sunroof (4) and rear panoramic roof (5) and note. | Fig 5 | |
| 4 | Remove panoramic sliding sunroof (4). | AR77.21-P-0500NKA | |
| 5 | Detach ground line of on-board electrical system battery. | Model 205.0/1/2/3 with code 413 (Panoramic sliding sunroof/glass roof) Model 253 with code 413 (Panoramic sliding sunroof/glass roof) |
AR54.10-P-0003LW |
| Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
AR54.10-P-0003LF | ||
| 6 | Remove roller sunblind cover (6). | ||
| 7 | Remove seal (7). | ||
| Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded components | Wear cut-proof gloves and safety glasses. Always interrupt air or current supply when changing the cutting blade. | AS58.00-Z-0001-01A | |
| 8 | Saw off an approx. 5 to 10 mm wide strip from front edge of front glass cover (2). | Saw carefully. |
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| Otherwise upper seal on windshield (3) can be damaged. Observe cutting depth when sawing. Otherwise the paneling on the front roof frame can be damaged. |
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| 9.1 | Loosen roof lining from roof and put down in vehicle interior. | Model 205.0/1/2/3 with code 413 (Panoramic sliding sunroof/glass roof) Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| Model 222.1 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
AR68.30-P-4300LFN | ||
| Model 222.1 with code 413 (Panoramic sliding sunroof/glass roof) Model 222.9 with code 398 (Panoramic roof with MAGIC SKY CONTROL) except code Z07 (B7 armoring on special protection version) Model 222.9 with code 413 (Panoramic sliding sunroof/glass roof) except code Z07 (B7 armoring on special protection version) |
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| Model 205.0/1 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LW | ||
| Model 205.3 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300CLW | ||
| Model 222.0 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
AR68.30-P-4300LF | ||
| Model 222.0 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 9.2 | Remove roof lining and take out from vehicle through liftgate cutout. | Model 205.2 with code 413 (Panoramic sliding sunroof/glass roof) Model 253 with code 413 (Panoramic sliding sunroof/glass roof) |
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| Model 205.2, 253 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LWS | ||
| 10 | Remove electrical wiring harness (8) from front roof frame. | ||
| 11 | Disconnect electrical connector (21) at left and right window airbag unit (10). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| Fig 3 | |||
| 12 | Remove screw (9) at left and right window airbag unit (10). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 13 | Carefully push left and right window airbag unit (10) forwards and guide out of mount (12) on side roof frame at bolt (11). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 14 | Mark installation locations of screws (13) on rear left and right mounting support (15). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 15 | Remove screws (13, 14) at rear left and right mounting support (15) and remove rear mounting support (15). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 16 | Unscrew bolts (23). | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/ glass roof) |
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| 17 | Remove left and right stepped wedge (19). | ||
| 18 | Remove screws (24) at left and right mounting support (25) and remove mounting support (25). | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/ glass roof) |
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| 19.1 | Remove front left and right roof rack mount (18). | Model 205.0/1/3 with code 413 (Panoramic sliding sunroof/glass roof) Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 19.2 | Remove screw (27) on left and right side of front panoramic sliding sunroof frame (1). | Model 205.2, 253 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 20.1 | Release and disconnect electrical connector (26) on right side of front panoramic sliding sunroof frame (1). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 20.2 | Release and disconnect electrical connector (22). | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 21 | Release and disconnect electrical connectors (28, 29). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 22 | Mask off plugs of electrical connectors (28, 29) with warning signs. | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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Mask off plugs of electrical connectors (28, 29 with Otherwise unintentional contact can occur. |
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| Fig 1 | |||
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| 23 | Cut out front panoramic sliding sunroof frame (1) with cutting wire. | AR77.21-P-0800-01LF | |
| Fig 4 | |||
| Fig 2 | |||
| 24 | Remove front panoramic sliding sunroof frame (1) from vehicle with a helper. | ||
| Install | |||
| 25 | Install rear mounting supports (15) and tighten screws (14). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) Ensure that bolt (14, 16) and bolts (13) are not mixed up. Otherwise crash safety at this body point is no longer ensured. |
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| 26 | Prepare new front panoramic sliding sunroof frame (1) for installation. | AR77.21-P-0800-02LF | |
| 27 | Prepare body flange of front panoramic sliding sunroof frame (1). | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/ glass roof) |
AR77.21-P-0800-05NKX |
| Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
AR77.21-P-0800-05LF | ||
| 28 | Apply adhesive material for front panoramic sliding sunroof frame (1). | AR77.21-P-0800-03LF | |
| 000 588 00 72 00 Sealing and corrosion protection gun | WS97.00-P-0001B | ||
| 29 | Position front panoramic sliding sunroof frame (1) on body with a helper and align to determined gap dimension (A). | Fig 5 | |
| 30.1 | Install front left and right roof rack mount (18). | Model 205.0/1/3 with code 413 (Panoramic sliding sunroof/glass roof) Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| *BA65.10-P-1001-01C | |||
| 30.2 | Tighten screw (27) on left and right side of front panoramic sliding sunroof frame (1). | Model 205.2, 253 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 31 | Insert left and right stepped wedge (19) between body flange and front panoramic sliding sunroof frame (1). | ||
| 32 | Tighten screws (23). | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/ glass roof) |
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| 33 | Install mounting supports (25) and tighten screws (24). | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/ glass roof) |
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| 34 | Tighten screws (13) at rear left and right mounting support (15). | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/ glass roof) Ensure that marked bolts (13) are used when removing, because bolts (13) must not be mixed up with other bolts (14, 16). Otherwise crash safety at this body point is no longer ensured. |
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Once the front panoramic sliding roof frame (1) has been glued in, do not move the vehicle for at least 10 h. The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured. |
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| 35 | Install front mounting supports (17) and tighten screws (16). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 36.1 | Connect electrical connector (26) at right side of front panoramic sliding sunroof frame (1). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 36.2 | Connect electrical connector (22). | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 37 | Remove warning signs from plugs of electrical connectors (28, 29). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 38 | Connect electrical connectors (28, 29). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 39 | Insert left and right window airbag unit (10) with bolt (11) into mount (12) on side roof frame. | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 40 | Tighten screw (9) at left and right window airbag unit (10). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| *BA91.60-P-1004-01I | |||
| 41 | Connect electrical connector (21) to left and right window airbag unit (10). | Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 42 | Attach electrical wiring harness (8) to front roof frame. | If fasteners were damaged due to removal, ↓ replace damaged fasteners. |
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| 43 | Install headliner. | Model 222.1 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222.1 with code 413 (Panoramic sliding sunroof/glass roof) Model 222.9 with code 398 (Panoramic roof with MAGIC SKY CONTROL) except code Z07 (B7 armoring on special protection version) Model 222.9 with code 413 (Panoramic sliding sunroof/glass roof) except code Z07 (B7 armoring on special protection version) |
AR68.30-P-4300LFN |
| Model 205.0/1 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LW | ||
| Model 205.3 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300CLW | ||
| Model 205.2, 253 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LWS | ||
| Model 222.0 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222.0 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LF | ||
| 44.1 | Install left and right drip rail. | Model 205.0/1/3 with code 413 (Panoramic sliding sunroof/glass roof) Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
AR88.80-P-4000LF | ||
| Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 44.2 | Install left and right roof railing. | Model 205.2, 253.1/9 with code 413 (Panoramic sliding sunroof/glass roof) |
|
| AR77.40-P-5000LW | |||
| 45 | Connect ground line of on-board electrical system battery. | Model 205.0/1/2/3, 253 with code 413 (Panoramic sliding sunroof/glass roof) |
AR54.10-P-0003LW |
| Model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Model 222 with code 413 (Panoramic sliding sunroof/glass roof) |
AR54.10-P-0003LF | ||
| 46 | Normalize panoramic sliding sunroof (4) with vehicle diagnosis system and perform teach in run for automatic reversing function. | ||
| AD00.00-P-2000-04B | |||
| Clean | |||
| 47 | Clean working area. |
ROOF
| Number | Designation | Model 205 | Model 222 except code Z07 (B7 armoring on special protection version) | |
|---|---|---|---|---|
| BA65.10-P-1001-01C | Nut, roof carrier mount | Nm | 14 | 14 |
AIRBAG
| Number | Designation | Model 222 | |
|---|---|---|---|
| BA91.60-P-1004-01I | Bolt, windowbag unit to roof frame | Nm | 7 |