LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> C300 4Matic, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 366 (Crank Assembly - 253 Chassis) >> Testing & Repair >> Remove/Install Piston Rings >> Remove/Install Piston Rings - AR03.10-P-7311MRI

Remove/Install Piston Rings - AR03.10-P-7311MRI

WARNING: This page is about a different car, the 2023 Mercedes-Benz GLC300, 2022 Mercedes-Benz GLC300, 2021 Mercedes-Benz GLC300, 2020 Mercedes-Benz GLC350e, and 2020 Mercedes-Benz GLC300. However, it is still accessible from the selected car via links, so may be relevant.

Engine 264 in model 205, 253 

G14470604Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Remove pistons (5).   AR03.10-P-7021MRI 
2 Measure side clearance of piston rings (6b, 6c). IMPORTANTCommercially available devices/tools 
Feeler gauge
AR03.10-P-7311-01MRH 
    Piston ring vertical clearance *BE03.10-P-1001-05L 
3 Remove piston ring (plain compression ring) (6c) with pliers. SPECIAL TOOL Pliers Fig 1
4 Remove piston ring (taper-faced hook scraper ring) (6b) with pliers. SPECIAL TOOL Pliers Fig 1
5 Remove piston ring (oil scraper ring) (6a) by hand.    
6 Clean piston rings (6a, 6b, 6c) and piston ring grooves. Assembly cleaner *BR00.45-Z-1028-04A 
7 Check the crankcase, crankshaft, pistons, and connecting rods for damage and wear. If damage or wear are present,
↓
Replace corresponding components.
 
8 Measure end gap of the piston rings (6a, 6b, 6c). IMPORTANTCommercially available devices/tools 
Feeler gauge
AR03.10-P-7311-02MRH 
    Piston ring end gap *BE03.10-P-1002-05L 
9 Check piston rings (6a, 6b, 6c) for wear and replace if necessary. IMPORTANTCommercially available devices/tools 
Outside micrometer
Dimension
*BE03.10-P-1003-05L 
INSTALLING Install     
10 Install piston ring (oil scraper ring) (6a) by hand.    
11 Install piston ring (taper-faced hook scraper ring) (6b) with pliers. IMPORTANT Observe installation position of piston ring (taper-faced hook scraper ring) (6). The marking N must point toward the piston crown (5a).
SPECIAL TOOL Pliers
Fig 1
12 Install piston ring (plain compression ring) (6c) with pliers. IMPORTANT
Observe installation position of piston ring (plain compression ring) (6c). The marking N must point toward the piston crown (5a).
SPECIAL TOOL Pliers
Fig 1
13 Offset piston ring end gaps of the piston rings (6a, 6b, 6c) by 120° each on the circumference of the piston (5).    
14 Install pistons (5).   AR03.10-P-7021MRI 
CHECK VALUES FOR PISTON RINGS

Number Designation Engine 264.915 Engine 264.920
BE03.10-P-1001-05L Piston ring vertical clearance Groove 1 mm 0, 04...0, 08 0, 035...0, 075
Groove 2 mm 0, 03...0, 07 0, 02...0, 06
Groove 3 mm 0, 01...0, 18 0, 19...0, 31
CHECK VALUES FOR PISTON RINGS

Number Designation Engine 264.915 Engine 264.920
BE03.10-P-1002-05L Piston ring end gap Groove 1 mm 0, 18...0, 28 0, 2...0, 3
Groove 2 mm 0, 3...0, 5 0, 3...0, 5
Groove 3 mm 0, 2...0, 7 0, 2...0, 7
CHECK VALUES FOR PISTON RINGS

Number Designation Engine 264.915 Engine 264.920
BE03.10-P-1003-05L Dimension Plain compression ring mm 80, 4x1, 0x2, 75 83, 0x1, 2x3, 1
Taper-faced hook scraper ring mm 80, 4x1, 0x2, 70 83, 0x1, 2x2, 9
Oil scraper ring mm 80, 4x1, 5x2, 25 83, 0x2, 0x1, 9
Fig 1: Identifying Pliers (000 589 51 37 00)
G13655417Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01